Experimental Investigation on the Energy Absorption Capability of Foam-Filled Nomex Honeycomb Structure

2013 ◽  
Vol 393 ◽  
pp. 460-466 ◽  
Author(s):  
Wan Luqman Hakim Wan Abdul Hamid ◽  
Yulfian Aminanda ◽  
Mohamed Shaik Dawood

The effect of low density filler material comprising polyurethane foam on the axial crushing resistance of Nomex honeycomb under quasi-static compression conditions was analyzed. Honeycombs with two different densities, two different heights and similar cell size, along with five different densities of polyurethane foams were used in the research. A total of 14 unfilled Nomex honeycombs, 15 polyurethane foams, and 39 foam-filled Nomex honeycombs were subjected to quasi-static compression loading. The crushing load and capability of foam-filled Nomex honeycomb structure in absorbing the energy were found to increase significantly since the cell walls of honeycomb were strengthened by the foam filler; the walls did not buckle at the very beginning of compression loading. The failure mechanism of the foam-filled honeycomb was analyzed and compared with the unfilled honeycomb.

Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1579 ◽  
Author(s):  
Yang Yu ◽  
Zhuokun Cao ◽  
Ganfeng Tu ◽  
Yongliang Mu

The energy absorption of different cell structures for closed-cell aluminum foam-filled Al tubes are investigated through quasi-static compression testing. Aluminum foams are fabricated under different pressures, obtaining aluminum foams with different cell sizes. It is found that the deformation of the foam core is close to the overall deformation, and the deformation band is seriously expanded when the cell size is fined, which leads to the increase of interaction. Results confirm that the foam-filled tubes absorb more energy due to the increase of interaction between the foam core and tube wall when the foaming pressure increases. The energy absorption efficiency of foam-filled tubes can reach a maximum value of 90% when the foam core is fabricated under 0.30 MPa, which demonstrates that aluminum foams fabricated under increased pressure give a new way for the applications of foam-filled tubes in the automotive industry.


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