scholarly journals Energy Absorption of Different Cell Structures for Closed-Cell Foam-Filled Tubes Subject to Uniaxial Compression

Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1579 ◽  
Author(s):  
Yang Yu ◽  
Zhuokun Cao ◽  
Ganfeng Tu ◽  
Yongliang Mu

The energy absorption of different cell structures for closed-cell aluminum foam-filled Al tubes are investigated through quasi-static compression testing. Aluminum foams are fabricated under different pressures, obtaining aluminum foams with different cell sizes. It is found that the deformation of the foam core is close to the overall deformation, and the deformation band is seriously expanded when the cell size is fined, which leads to the increase of interaction. Results confirm that the foam-filled tubes absorb more energy due to the increase of interaction between the foam core and tube wall when the foaming pressure increases. The energy absorption efficiency of foam-filled tubes can reach a maximum value of 90% when the foam core is fabricated under 0.30 MPa, which demonstrates that aluminum foams fabricated under increased pressure give a new way for the applications of foam-filled tubes in the automotive industry.

2019 ◽  
Vol 54 (3) ◽  
pp. 176-191 ◽  
Author(s):  
Yanfeng Guo ◽  
Meijuan Ji ◽  
Yungang Fu ◽  
Dan Pan ◽  
Xingning Wang ◽  
...  

The composite layered structures including paper corrugation, paper honeycomb and expandable polyethylene are innovative structures of cushioning energy absorption, and the compression and impact resistances of the expandable polyethylene can be enhanced by laminating the corrugated paperboard or honeycomb paperboard. This article evaluated the compression performance and cushioning energy absorption of the composite layered structures by the static compression and drop impact compression tests. On one hand, the static compression properties showed that the total energy absorption, energy absorption per unit volume and stroke efficiency of the composite layered structures were all higher than those of expandable polyethylene. The specific energy absorption was enhanced with the increase in compression strain but almost not affected by the compression rate. The specific energy absorption of the composite layered structures including the expandable polyethylene and honeycomb paperboard was greater than those of the expandable polyethylene and corrugated paperboard. The energy absorption efficiency of the composite layered structures including the expandable polyethylene and corrugated paperboard was large for the low compression stress level, yet that of the composite layered structures including the expandable polyethylene and honeycomb paperboard was large for the high compression stress level. On the other hand, the dynamic compression characteristics showed that the peak stress, energy absorption per unit area, energy absorption per unit volume and specific energy absorption of the composite layered structures embodying paper sandwich cores and expandable polyethylene had linear increasing trends with the increase of drop shock energy. At the same drop impact condition, the composite layered structures including the honeycomb paperboard and expandable polyethylene had better cushioning energy absorption, the peak stress decreased by 23.6% on average, the energy absorption efficiency raised by 8.85% on average and the specific energy absorption increased by 18.1% on average than those including the corrugated paperboard and expandable polyethylene. Therefore, the corrugated paperboard and honeycomb paperboard can helpfully improve the cushioning energy absorption of the expandable polyethylene, and the composite layered structures embodying the expandable polyethylene, corrugated paperboard and honeycomb paperboard may hold excellent packaging protection.


2011 ◽  
Vol 250-253 ◽  
pp. 3-9 ◽  
Author(s):  
Wei Zhou Zhong ◽  
Xi Cheng Huang ◽  
Zhi Ming Hao ◽  
Ruo Ze Xie ◽  
Gang Chen

The curves of stress versus strain along spruce wood axial, radial and tangential directions are gained by static compression experiments. Moisture content and density of the spruce wood are 12.72% and 413 kg/m3respectively. The results indicate that spruce compression process includes elastic, yield and compaction phases. Failure modes of spruce subjected to axial compression are fiber buckling and wrinkle. And failure modes under radial or tangential compression are wood fiber slippage and delamination. Axial compression yield strength is about nine times as that of radial and tangential compression. Radial and tangential compression yield strengths are almost equal. Energy absorption efficiency and ideality energy absorption efficiency of spruce along different loading directions are analyzed. And theory analytic solution to single wood cell buckling under axial compression is done. The obtained expression shows that the mean limit loading is relative to yield stress, cell structure dimension and wrinkle length for complete wrinkle cases.


2018 ◽  
Vol 933 ◽  
pp. 209-214
Author(s):  
Yang Yu ◽  
Zhuo Kun Cao ◽  
Min Li ◽  
Hong Jie Luo

The effect of aluminum foams with different cell structure on the quasi-static compression behavior and energy absorption of aluminum tubular structures was investigated. For comparison, empty tubes and aluminum foams with different cell structure were also tested, respectively. The results indicated that the value of crushing peak load of aluminum foam-filled tubes increases from 57.88% (1.94mm cell size) to 89.33% (1.22mm cell size) respectively compared with 2.83mm cell size. Splitting deformation of foam filling was found to effect in increasing the extra contact between the foam filling and the tube during progressive crushing, which increases the lateral compressive forces on the tubes. The energy absorption of aluminum foams filled aluminum tubes was also improved significantly due to the change of cell structure.


2018 ◽  
Vol 153 ◽  
pp. 295-305 ◽  
Author(s):  
Jiye Chen ◽  
Hai Fang ◽  
Weiqing Liu ◽  
Lu Zhu ◽  
Yong Zhuang ◽  
...  

Fractals ◽  
2021 ◽  
Author(s):  
WEI CAI ◽  
PING WANG

In this paper, a power-law strain-dependent variable order is first incorporated into the fractional constitutive model and employed to describe mechanical behaviors of aluminum foams under quasi-static compression and tension. Comparative results illustrate that power-law strain-dependent variable order is capable of better describing stress–strain responses compared with the traditional linear one. The evolution of fractional order along with the porosities or relative densities can be well qualitatively interpreted by its physical meaning. Furthermore, the model is also extended to characterize the impact behaviors under large constant strain rates. It is observed that fractional model with sinusoidal variable order agrees well with the experimental data of aluminum foams with impact and non-impact surfaces.


Author(s):  
Mengyan Shi ◽  
Jiayao Ma ◽  
Yan Chen ◽  
Zhong You

Thin-walled tubes as energy absorption devices are widely in use for their low cost and high manufacturability. Employing origami technique on a tube enables induction of a predetermined failure mode so as to improve its energy absorption efficiency. Here we study the energy absorption of a hexagonal tubular device named the origami crash box numerically and theoretically. Numerical simulations of the quasi-static axial crushing show that the pattern triggers a diamond-shaped mode, leading to a substantial increase in energy absorption and reduction in initial peak force. The effects of geometric parameters on the performance of the origami crash box are also investigated through a parametric study. Furthermore, a theoretical study on the deformation mode and energy absorption of the origami crash box is carried out, and a good match with numerical results is obtained. The origami crash box shows great promise in the design of energy absorption devices.


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