Research on Advance Control of Chaotic Vibration Machine with High Vibration Intensity (I) - Mechanical Properties and PLC Control Decision

2014 ◽  
Vol 610 ◽  
pp. 489-492
Author(s):  
Xiao Lan Yang ◽  
Ji Feng Liu ◽  
Han Song Yang ◽  
Bing Zhi Kong ◽  
Jia Wei Li ◽  
...  

The effective control of high-vibration intensity frequency and its overtime and over-limited is a bottleneck technology of chaotic vibration machine to finish specific operation. A PLC advance control system based on intelligent frequency is developed. Prediction of the possible vibration intensity extreme points and its distribution are processed data mining and prediction by sensor signal amplification, analog-digital conversion, and online monitor. Moreover, advanced control of the overtime and over-limited vibration intensity is achieved by constraint conditions correction and real-time feedback. The advanced control results can be verified by comparing grinding effect of conventional vibration mill with that of advanced control vibration mill. Further, the deaggregation and refinement of super-hard and superfine grinding can be achieved.

2013 ◽  
Vol 655-657 ◽  
pp. 1465-1468 ◽  
Author(s):  
Xiao Lan Yang ◽  
Ji Feng Liu ◽  
Min Ping Jia ◽  
Jing Chao Zou ◽  
Fang Min Xv

Some special operations of chaotic vibration mill require not only has a certain frequency high vibration intensity but also can effectively control overtime and over-limited of vibration intensity. The validity of advanced control decision is key technology for chaotic vibration mill to achieve some special operations such as super-hard and superfine grinding. Through the application based on the intelligent frequency conversion of PLC advanced control system, the high vibration intensity exceeds 15 presents discontinuously and the transient super-high vibration intensity exceeds 20 presents 3 times shortly. By comparing with conventional vibration mill, it shows that the advance control system can control high vibration intensity effectively, and the engineering effects of the deaggregation and refinement of super-hard and superfine grinding is obtained.


2014 ◽  
Vol 912-914 ◽  
pp. 554-558
Author(s):  
Xiao Lan Yang ◽  
Ji Feng Liu ◽  
Meng Nan Si ◽  
Jia Wei Li ◽  
Biao Huang

The vibration-stress field could be formed by high vibration intensity in vibration machine to improve the ability of the collision, shock, shear and extrusion for the system, and it also can avoid plugging screen for vibration screening machine, which could make for solving some special requirements of the vibration machine. To research the vibration machines strongly nonlinear and high vibration intensity characteristic such as certain excitation and uncertain response, the vibration machine with its double-mass is built, and its vibration exciter uses two partial blocks as vibration motor. In addition, dynamic vibration differential equation is established. To achieve high vibration intensity results based on the vibration machines safe working, the advanced control based on the SCM and Intelligent frequency conversion is put forward, and the advanced control system with its host computer, frequency converter, SCM, charge-amplifier, sensor and the vibration machine is been established.


2012 ◽  
Vol 538-541 ◽  
pp. 2504-2507
Author(s):  
Xiao Lan Yang ◽  
Min Ping Jia ◽  
Jing Chao Zou ◽  
Ji Feng Liu ◽  
Fang Min Xv

The key technology of vibration machine to finish deaggregation and powder refinement is both high vibration Intensity with a certain frequency and steady vibration of frequency conversion control. A frequency conversion control for vibration mill system based on multi-wave variable sinusoidal frequency ascending and descending cycle curve was developed. The frequency conversion control test of vibration mill was finished through sensing signal amplification, analog digital conversion and on line detection. The results show that the high and super-high vibration intensity with certain action time is produced and the effect of multi-amplitude and multi-frequency is acquired. The experimental data show that the super micro grinding of superfine particles is achieved, energy consumption is reduced, the useful life of wearing parts such as bearing is extended, and engineering effects of deaggregation and refinement of super-hard superfine powder are obtained by frequency conversion control.


2012 ◽  
Vol 256-259 ◽  
pp. 2914-2917
Author(s):  
Xiao Lan Yang ◽  
Ji Feng Liu ◽  
Zeng Wen Xiao ◽  
Fang Min Xu

A intelligent variable frequency amplitude reduction advance control system whose single-chip-microcomputer act as the core controller is built, and the vibration frequency curve with multiple wave variable sine increase and decrease periodic cycle is applied as the input frequency curve, which made the vibration mill have multiple frequency and amplitude. The control methods are studied, and the operation program is debugged. By using the sensor signal amplification, A/D conversion, on-line monitoring, data mining, and the forecast of the extreme value point of the vibration intensity and its distribution, and then by conducting the judgment, detection, correction and real-time feedback of constraint condition to achieve advance control of vibration intensity over-limit and over-time.


2013 ◽  
Vol 21 (4) ◽  
pp. 627-636 ◽  
Author(s):  
Xiaolan Yang ◽  
Jifeng Liu ◽  
Luoming Zhang ◽  
Haitao Gao ◽  
Dasheng Zhu

2012 ◽  
Vol 567 ◽  
pp. 208-211
Author(s):  
Xiao Hao Li ◽  
Jie Liu

Based on the Lagrange equations, and aimed to the harmonic vibration synchronization problem of the nonlinear vibration machine that driven by double motors, the electromechanical coupling dynamic model of the nonlinear vibration system that driven by double motors had been established in the paper, and harmonic vibration response functions of the nonlinear vibration machine had been deduced also. Based on the equivalent control strategy and the state space equations of the speed difference and phase difference for the double motors that deduced in the paper, the harmonic vibration synchronization control strategy had been established. And based on the sliding surface reaching conditions, the harmonic vibration control synchronization movement law of the double motors had been discussed also. By the simulation experiment, the effectiveness and applicability of the harmonic vibration equivalent control synchronous strategy that established in the paper had been verified. All the research result in the paper can used to be one of an effective control strategy to solve the harmonic vibration synchronization movement problem of the nonlinear vibration machine that driven by dual-motor or multi-motor.


2011 ◽  
Vol 201-203 ◽  
pp. 1632-1641 ◽  
Author(s):  
Ya Shuang Gao ◽  
Mark P. Taylor ◽  
John J.J. Chen ◽  
Michael J. Hautus

In aluminium smelters, the operational staffs constantly face decision making situations for operation and process control and these decisions can have significant impact on the process. The smelting process involves highly complex mechanisms and has rich information but low observability. In this environment, without support tools, systematic information management, or robust control models, decision making is challenging. This paper discusses different types of decision making processes and demonstrates that naturalistic decision making models (Recognition-Primed Decision Making, ie RPD) are more suitable to describe the situations in smelters. A model which combines an advanced control model, a system and human interactive approach and the thinking process in RPD is proposed to improve the quality of decisions for the operational staffs in smelters, hence the efficiency and productivity of the process.


2014 ◽  
Vol 989-994 ◽  
pp. 2913-2916
Author(s):  
Li Ai Pan ◽  
Qiu Lei Du ◽  
Yan Li Wu

In order to improve the sealing quality and reduce the labor intensity of people, the stepping motors have been adopted in the salver mechanical transmission part and sealing part of the original sealing machine. In the paper, salver feeding and control system of sealing machine have been designed. The results have been obtained such as control principle diagram of the control system, equivalent circuit diagram and outer wiring diagram of PLC and PLC control program. It can realize the automatic control of the sealing machine. Improved sealing machine has the characteristic of simple mechanical transmission parts, advanced control system, small human error, low fault rate and easy operation.


2019 ◽  
Vol 2019 ◽  
pp. 1-8 ◽  
Author(s):  
Wei He ◽  
Yichao Shi

It is critical for the construction party to meet the established economic and social demand for the construction project with the shortest construction period and the lowest cost. In this study, the construction characteristics of the project were analyzed. In addition, the multiconstraint and multitarget construction optimization model with minimum period and cost was established based on the quantum genetic algorithm. In order to improve the adaptability of the quantum genetic algorithm for the multiobjective model, the encoding form, quantum revolving door, and genetic flow of the algorithm were reconstructed. MATLAB 2016b was used as the simulation platform, and the implementation of the algorithm was improved according to the characteristics of the variables in the construction project, including period and cost. Finally, the optimization of the algorithm was verified and analyzed by an engineering example. The results showed that using the multiobjective quantum genetic algorithm, the optimal duration/cost can be achieved and the most reasonable and effective control decision scheme for the construction management can be provided through the Pareto solution set.


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