Laboratory Experiment of New Cutting Materials in Milling Processes

2014 ◽  
Vol 611 ◽  
pp. 467-471 ◽  
Author(s):  
Igor Vilček ◽  
Jozef Kováč ◽  
Jaroslava Janeková
Keyword(s):  
Cubic Boron Nitride ◽  
Cutting Tools ◽  
High Hardness ◽  
Hardened Steel ◽  
Production Costs ◽  
Machining Processes ◽  
Hard Materials ◽  
Removal Processes ◽  
Conventional Machining ◽  
Cutting Tool Materials

The development of manufacturing technology is mostly given by economics, environmental trends and the development of cutting materials and machine tools. Manufacturing is a significant part of the worldwide economy. Machining (material removal processes) represents major part of production costs. This paper yield inquiries into the hard and precise milling with a focus on force effects in experimental machining, tool wear and final surface qualities (roughness, micro hardness). The precision machining of hardened steel differs from conventional machining in terms of the hardness of the workpiece materials and the cutting tool materials that are required. Hard materials are characterized by high hardness (> 45 HRC) and abrasiveness. Machining processes require cutting tools of much higher hardness and also higher resistance of the abrasive wear. Recently developed cubic boron nitride (CBN) and coated sintered carbides cutting tools are considered to have the ability of cutting such as steel. CBN cutting tools show good performance during machining of the hardened steel because of their hot hardness and good fracture toughness.

Progress on Research of Machining of Difficult-to-Machine Materials Using CBN Cutting Tools

2015 ◽  
Vol 723 ◽  
pp. 910-913
Author(s):  
Shi Long Gao ◽  
Li Bao An ◽  
Xiao Chong Wang ◽  
Song Gao
Keyword(s):  
Metal Cutting ◽  
Cutting Tool ◽  
Cubic Boron Nitride ◽  
Cutting Tools ◽  
High Hardness ◽  
High Wear Resistance ◽  
High Chemical ◽  
Tool Materials ◽  
Chemical Inertness ◽  
Cutting Tool Materials

Some engineering materials have excellent performances, but the machining of these materials is a problem. It is very inadequate to meet machining requirement only using traditional cutting tool materials. Therefore, exploring the machinability of difficult-to-machine materials and applying appropriate cutting tool materials have drawn much attention in metal cutting industry for guarantied product quality and productivity. Cubic boron nitride (CBN) has been recognized as one of the most suitable cutting tool materials due to its high hardness, high wear resistance, high chemical inertness, and excellent chemical stability in high temperature. Research on various aspects of CBN cutting performances has been conducted in recent years. This paper presents the progress on machining difficult-to-machine materials using CBN cutting tools.

Mikrofräswerkzeuge mit Schneiden aus cBN*/Micro-cutting tools with cBN cutters

2018 ◽  
Vol 108 (11-12) ◽  
pp. 773-777
Author(s):  
E. Uhlmann ◽  
J. Polte ◽  
M. Polte ◽  
Y. Kuche ◽  
H. Wiesner
Keyword(s):  
Surface Roughness ◽  
Cubic Boron Nitride ◽  
Cutting Tools ◽  
High Strength ◽  
Hardened Steel ◽  
Micro Milling ◽  
Geometric Accuracy ◽  
Micro Cutting ◽  
Core Technology ◽  
Milling Tools

Die Mikrozerspanung ist eine Kerntechnologie bei der Fertigung von Mikrospritzgussformen. Die hohen Ansprüche an die geometrische Genauigkeit und Oberflächenrauheit erfordern den Einsatz hochfester Werkstoffe. Jedoch unterliegen aktuelle Fräswerkzeuge bei der Mikrozerspanung einem hohen Verschleiß. Einen Lösungsansatz bietet der erfolgreich in der Makrozerspanung eingesetzte Schneidstoff kubisch-kristallines Bornitrid (cBN). Ziel der Untersuchungen war es daher, detaillierte Informationen zur Bearbeitung von gehärtetem Stahl mit cBN-Mikrofräswerkzeugen bereitstellen zu können.   Micro-cutting is a core technology for producing micro-injection moulds. High demands on geometric accuracy and surface roughness require high-strength materials. However, current milling tools for micro-cutting suffer from excessiv tool wear. A solution is offered by cutting materials based on cubic Boron Nitride (cBN), which have been used successfully in macro-machining. This article contains detailed information on the machining of hardened steel with micro-milling tools and cutting edges made of cBN.

High Precision Cutting and High Speed Interrupted Cutting of Hardened Steel With PCBN Tools

1999 ◽  
Author(s):  
Katsuhito Yoshida ◽  
Satoru Kukino ◽  
Takashi Harada ◽  
Tomohiro Fukaya ◽  
Junichi Shiraishi ◽  
...  
Keyword(s):  
High Precision ◽  
High Speed ◽  
New Technologies ◽  
Cubic Boron Nitride ◽  
Cutting Tools ◽  
Hardened Steel ◽  
Precision Machining ◽  
Polycrystalline Cubic Boron Nitride ◽  
Interrupted Cutting ◽  
Pcbn Tools

Abstract PCBN (Polycrystalline Cubic Boron Nitride) cutting tools have become very familiar in the industries for cutting hardened steel parts and the demand for PCBN tools is growing rapidly. One of the reasons for this is the trend of replacing grinding processes with cutting. Although the trend of processing is to use more cutting, there still remains grinding in many processing fields. High precision machining and high speed interrupted machining have been such fields. In this study it has been verified that a novel cutting method can be applied to high precision machining with the smoothness of Rz 0.8 μm and that a new PCBN has sufficient reliability against tool failure in high speed (< 250m/min) interrupted cutting. Thus cutting has become applicable to those machining and the trend of replacement of grinding with cutting will be enhanced. Those new technologies will be introduced in this report.

Study on the Heat-Treatment of Clad Plate for Cutting Tools

2013 ◽  
Vol 401-403 ◽  
pp. 916-919
Author(s):  
Lin Lin Yuan ◽  
Jing Tao Han ◽  
Jing Liu
Keyword(s):  
Heat Treatment ◽  
Stainless Steel ◽  
Cutting Tools ◽  
High Hardness ◽  
Core Layer ◽  
Water Cooling ◽  
Treatment Processes ◽  
Uniform Microstructure ◽  
Hot Rolled ◽  
Cutting Tool Materials

High sharpness, abrasion resistance, superior ductility, and processability are required in cutting tool materials application. Used 304(0Cr18Ni9) austenitic stainless steel as cladding and 440(7Cr17) martensitic stainless steel as core layer to produce excellently combined stainless steel plate by hot-rolled bonding in this investigation as well as researched various heat treatment processes. The results indicated that the core layer has high hardness and the cladding layer has tiny and uniform microstructure by the method of heating at 10501070°C for 15 minutes, water-cooling , then tempering at 200°C.

Research of Technology of Cutting Hardened Steel in HSM

2011 ◽  
Vol 338 ◽  
pp. 701-705
Author(s):  
Xiao Jun Zhu ◽  
Wen Sheng Xia
Keyword(s):  
High Speed ◽  
Cubic Boron Nitride ◽  
Cutting Tools ◽  
Tool Material ◽  
Main Tool ◽  
Hardened Steel ◽  
Detection Methods ◽  
Tool Geometry ◽  
High Speed Milling ◽  
Coated Cemented Carbide

The key technology of the cutter that cutting hardened steel was researched by high speed milling machining method. At first ,three cutting elements of high speed milling machining was narratived, and we can obtain the principle of selection of parameters of cutting velocity, feed per tooth, longitudinal cutting depth and cutting width of axial, etc. With HSM ,we discussed the performance and selection points of tool material of coated cemented carbide, ceramic, cubic boron nitride , synthetic diamond and so on, and obtained the effect of the main tool geometry for the cutting process in HSM. The second, it analysised type and reason of damage of high speed cutting tools, and introduced three detection methods of tools. Finally, it was summarized and concluded.

Possibilities of the Generation of Hardened Steel Parts With Defined Topographic Characteristics of the Machined Surfaces

2015 ◽  
Vol 137 (1) ◽  
Author(s):  
Wit Grzesik ◽  
Krzysztof Żak
Keyword(s):  
Hard Turning ◽  
Cubic Boron Nitride ◽  
Cutting Tools ◽  
Roughness Parameter ◽  
Hardened Steel ◽  
Roughness Parameters ◽  
Turning Operations ◽  
Topographic Characteristics ◽  
Grinding Operations ◽  
Hard Cutting

The main objective of the comparison of precision hard cutting and abrasive processes in terms of the surface texture is to facilitate the decision whether to possibly replace grinding operations by hard turning with low feed rates. In this study, hard turning operations with Cubic Boron Nitride (CBN) cutting tools and grinding operations using electrocorundum Al2O3 and CBN wheels were performed in order to generate surfaces with the Sa roughness parameter of about 0.2 μm. 3D roughness parameters and the frequency, fractal and motif characteristics were analyzed.

The Laser-Assisted Edge Milling of Ceramic Matrix Composites

2009 ◽  
Author(s):  
Jay C. Rozzi ◽  
Michael D. Barton
Keyword(s):  
Material Removal ◽  
Ceramic Matrix Composite ◽  
Ceramic Matrix Composites ◽  
Ceramic Matrix ◽  
Production Costs ◽  
Matrix Composites ◽  
Machining Processes ◽  
Cycle Times ◽  
Conventional Machine ◽  
Conventional Machining

On this Phase I SBIR project, Creare’s overall objective was to develop and transition a technology that will increase cutting tool life and reduce overall production costs of machining ceramic matrix composite (CMC) materials. We successfully demonstrated the feasibility of machining CMC materials using the Laser-Assisted Machining (LAM) approach, which utilizes a laser to preheat a thin layer of the CMC material prior to its removal using conventional machine tools. In particular, we demonstrated that the cutting forces were reduced by as much as 40% compared to conventional machining processes. This reduction enables increased processing speeds which decrease cycle times and overall processing costs. Additionally, we developed and validated a comprehensive thermal model for the edge machining of CMCs. When combined with the experimental results, the temperatures near the material removal interface for the optimal LAM condition were predicted.

scholarly journals Rotary Ultrasonic Machining of Poly-Crystalline Cubic Boron Nitride

2014 ◽  
Vol 22 (341) ◽  
pp. 103-108
Author(s):  
Marcel Kuruc ◽  
Jozef Peterka
Keyword(s):  
Boron Nitride ◽  
Cubic Boron Nitride ◽  
Brittle Materials ◽  
Active Part ◽  
Ultrasonic Machining ◽  
Rotary Ultrasonic Machining ◽  
Hard Materials ◽  
Hard And Brittle Materials ◽  
Advanced Machining ◽  
Conventional Machining

Abstract Poly-crystalline cubic boron nitride (PCBN) is one of the hardest material. Generally, so hard materials could not be machined by conventional machining methods. Therefore, for this purpose, advanced machining methods have been designed. Rotary ultrasonic machining (RUM) is included among them. RUM is based on abrasive removing mechanism of ultrasonic vibrating diamond particles, which are bonded on active part of rotating tool. It is suitable especially for machining hard and brittle materials (such as glass and ceramics). This contribution investigates this advanced machining method during machining of PCBN.

Experiment on Optimal Selecting for Cutting Tools in Milling of High Hardened Steel

2012 ◽  
Vol 723 ◽  
pp. 305-310
Author(s):  
Kun Peng Zhang ◽  
Cheng Yong Wang ◽  
Y.N. Hu ◽  
Y.X. Song
Keyword(s):  
Cutting Tools ◽  
Cutting Temperature ◽  
High Hardness ◽  
Hardened Steel ◽  
Tool Geometry ◽  
Coated Tools ◽  
Processing Cost ◽  
Cutting Vibration ◽  
Milling Characteristics ◽  
Cutting Experiments

In this paper, with milling characteristics of high hardness hardened steel, we choice six different coated tools to made cutting experiments on high hardness hardened steel Cr12MoV (HRC65). In this stage, through the analysis of cutting force, cutting temperature, cutting vibration, machined quality and tool wear, we have elected the preferred tool and tool geometry parameters for this processing stage. The results of the study show that: TiAlSiN is the most suitable for Cr12MoV (HRC65), which helps to improve cutting processing productivity, prolong tool life, and enhance processing quality and reduce the processing cost.

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