The Study of Cavitation Erosion Protection Performance of Heavy-Duty Engine Coolants

2014 ◽  
Vol 651-653 ◽  
pp. 948-952
Author(s):  
Jin Mao Chen ◽  
Guan Jun Leng
Keyword(s):  
Cast Iron ◽  
Corrosion Inhibitor ◽  
Cavitation Erosion ◽  
Freezing Point ◽  
Test Time ◽  
Test Duration ◽  
Heavy Duty ◽  
Acid Type ◽  
Cylinder Liners ◽  
Erosion Protection

Ultrasonic vibratory cavitation erosion tests were carried out on studying the cavitation erosion protection performance of different type of heavy-duty engine coolants for cast iron material of wet sleeve cylinder liners. The influence of coolant type, freezing point, corrosion inhibitor content and test duration on anti-cavitation performance were analysed. The experimental results showed that the anti-cavitation erosion performance of organic acid type heavy-duty engine coolants were better than the inorganic salt type heavy-duty engine coolants. For the same formulation coolant, increasing the content of ethylene glycol or corrosion inhibitor can improve the anti-cavitation erosion performance. With the extension of ultrasonic vibration test time, the anti-cavitation erosion protection performance for cast iron was reduced.

Influence of chemical composition and microstructure of gray cast iron on wear of heavy duty diesel engines cylinder liners

Wear ◽  
2007 ◽  
Vol 263 (7-12) ◽  
pp. 1158-1164 ◽  
Author(s):  
J. Keller ◽  
V. Fridrici ◽  
Ph. Kapsa ◽  
S. Vidaller ◽  
J.F. Huard
Keyword(s):  
Cast Iron ◽  
Chemical Composition ◽  
Diesel Engines ◽  
Gray Cast Iron ◽  
Gray Cast ◽  
Heavy Duty ◽  
Heavy Duty Diesel ◽  
Cylinder Liners

Plasma Coating to Replace Cast Iron Cylinder Liners in Production

2012 ◽  
Author(s):  
Thomas Zorn ◽  
Gunter Nentwich ◽  
Anton Pichler
Keyword(s):  
Cast Iron ◽  
Plasma Coating ◽  
Cylinder Liners

Aerodynamic Drag Measurement in a High-Enthalpy Shock Tunnel

2018 ◽  
Author(s):  
Yunpeng Wang ◽  
Zonglin Jiang ◽  
Honghui Teng
Keyword(s):  
Natural Frequencies ◽  
Aerodynamic Drag ◽  
Aerodynamic Force ◽  
Mechanical Vibration ◽  
Low Frequency ◽  
Shock Tunnel ◽  
Test Time ◽  
Test Duration ◽  
Flow State ◽  
High Enthalpy

Shock tunnels create very high temperature and pressure in the nozzle plenum and flight velocities up to Mach 20 can be simulated for aerodynamic testing of chemically reacting flows. However, this application is limited due to milliseconds of its test duration (generally 500 μs–20 ms). For the force test in the conventional hypersonic shock tunnel, because of the instantaneous flowfield and the short test time [1–4], the mechanical vibration of the model-balance-support (MBS) system occurs and cannot be damped during a shock tunnel run. The inertial forces lead to low frequency vibrations of the model and its motion cannot be addressed through digital filtering. This implies restriction on the model’s size and mass as its natural frequencies are inversely proportional the length scale of the model. As to the MBS system, sometimes, the lowest natural frequency of 1 kHz is required for the test time of typically 5 ms in order to get better measurement results [2]. The higher the natural frequencies, the better the justification for the neglected acceleration compensation. However, that is very harsh conditions to design a high-stiffness MBS structure, particularly a drag balance. Therefore, it is very hard to carried out the aerodynamic force test using traditional wind tunnel balances in the shock tunnel, though its test flow state with the high-enthalpy is closer to the real flight condition.

scholarly journals The contribution of reduced COVID-19 test time in controlling the spread of the disease: A simulation-based approach

2022 ◽  
Vol 12 (2) ◽  
Author(s):  
Youness Frichi ◽  
Abderrahmane Ben Kacem ◽  
Fouad Jawab ◽  
Said Boutahari ◽  
Oualid Kamach ◽  
...  
Keyword(s):  
Discrete Event ◽  
Mass Scale ◽  
Test Time ◽  
Test Duration ◽  
Accurate Identification ◽  
Event Simulation ◽  
Simulation Results ◽  
Precautionary Measures ◽  
Novel Coronavirus ◽  
The Impact

The novel coronavirus COVID-19 has known a large spread over the globe threatening human health. Recommendations from WHO and specialists insist on testing on a mass scale. However, health systems do not have enough resources. The current process requires the isolation of testees in the hospitals’ isolation rooms for several hours until the test results are revealed, limiting hospitals’ capacities to test large numbers of cases. The aim of this paper was to estimate the impact of reducing the COVID-19 test time on controlling the pandemic spread, through increasing hospitals’ capacities to test on a mass scale. First, a discrete-event simulation was used to model and simulate the COVID-19 testing process in Morocco. Second, a mathematical model was developed to demonstrate the effect of accurate identification of infected cases on controlling the disease’s spread. Simulation results showed that hospitals’ testing capacities could be increased six times if the test duration fell from 10 hours to 10 minutes. The reduction of test time would increase testing capacities, which help to identify all the infected cases. In contrast, the simulation results indicated that if the infected population is not accurately identified and no precautionary measures are taken, the virus will continue to spread until it reaches the total population. Reducing test time is a vital component of the response to the COVID-19 pandemic. It is essential for the effective implementation of policies to contain the virus.

scholarly journals Wear Behavior of CuSn Coated Piston Ring Sliding against Nodular Cast Iron Cylinder Liner under Heavy-Duty Conditions

Metals ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 139 ◽  
Author(s):  
Wenhua Li ◽  
Baihong Yu ◽  
Yutao Lv ◽  
Yan Shen ◽  
Ruoxuan Huang ◽  
...  
Keyword(s):  
Cast Iron ◽  
Piston Ring ◽  
Chemical Elements ◽  
Wear Behavior ◽  
Cylinder Liner ◽  
Nodular Cast Iron ◽  
Wear Loss ◽  
Heavy Duty ◽  
Liner Surface ◽  
Cr Coating

In order to investigate the friction and wear behavior between the nodular cast iron cylinder liner (Fe) and CuSn coated piston ring under heavy-duty conditions, piston rings with chromium(Cr) coating and CuSn-Cr coating were tested using the piston ring reciprocating liner test rig at the simulated working conditions of 56 MPa, 200 r/min, 190 °C. Compared with the Cr/Fe pair, the CuSn coating consumption of the CuSn-Cr/Fe pair made friction coefficient and cylinder wear loss decrease by 2.8% and 51.5%, respectively. Different size Sn patches worn from the CuSn coated piston ring were embedded into the cylinder liner surface based on the surface topography. This process was shown to reduce the surface roughness of a cylinder liner and form flatter plateau structures. Chemical elements analysis indicated that plateau structures on the cylinder liner surface matched with CuSn-Cr coated ring are helpful to promote the tribo-chemical reaction and generate the reactive products to protect the mutually contacted asperities.

Tribological assessment of NiCr, Al2O3/TiO2, and Cr3C2/NiCr coatings applied on a cylinder liner of a heavy-duty diesel engine

2020 ◽  
pp. 146808742093016
Author(s):  
Onur Biyiklioğlu ◽  
Mustafa Ertunc Tat
Keyword(s):  
Cast Iron ◽  
Diesel Engine ◽  
Wear Rate ◽  
Gray Cast Iron ◽  
Cylinder Liner ◽  
Gray Cast ◽  
Economic Evaluations ◽  
Heavy Duty ◽  
Heavy Duty Diesel Engine ◽  
Heavy Duty Diesel

Internal combustion engines consume about 90% of fuel refined from crude oil which supplies 30% of the annual global flow of energy. Heavy-duty diesel engines are the primary source of power used in highways, marine, railroads, and power stations. The right coating can improve the tribological properties of cylinder liners and increase the mechanical efficiency of an engine. Also, it can help to extend the maintenance periods, and enhance the reliability of the vehicles. In this research, tribological and economic evaluations were performed for coated and uncoated substrates from a cylinder liner of a heavy-duty diesel engine, aiming to lower friction, wear rate, and maintenance cost. A reciprocating friction test was conducted under dry condition using Wolfram carbide (tungsten carbide) ball applied a 10 N normal load on a ball on disk geometry. The cylinder liner was made of gray cast iron, and the substrates obtained were coated with three different coating materials (Cr3C2/NiCr, NiCr, and Al2O3/TiO2) through the thermal spray and high-velocity oxy-fuel coating process. Tribological evaluations showed that the substrates coded with Al2O3/TiO2 and Cr3C2/NiCr had the lowest friction coefficient and wear rate. The most economical coating was Al2O3/TiO2, being able to supply about 61% lower coefficient of friction and 94% less wear rate relative to the uncoated sample, for the price of one-third of the Cr3C2/NiCr coating and one half of a new gray cast iron cylinder liner.

Cylinder Liner in Ductile Cast Iron for High Loaded Combustion Diesel Engines

2011 ◽  
Author(s):  
Edney Deschauer Rejowski ◽  
Edmo Soares ◽  
Ingo Roth ◽  
Steffen Rudolph
Keyword(s):  
Mechanical Properties ◽  
Cast Iron ◽  
Wall Thickness ◽  
Diesel Engines ◽  
Ductile Iron ◽  
Gray Cast Iron ◽  
Young Modulus ◽  
Gray Cast ◽  
Cast Material ◽  
Cylinder Liners

With the increase of combustion loading and the trend to reduce engine size, there is a need for thinner but stronger wet cylinder liners. While most of the current cylinder liners are made of gray cast iron, due to its good tribological behavior, machinability performance and competitive price, alternative casting materials like compact graphite iron, ductile iron and even steel are being considered to cover the future engine demands. In this paper, a new ductile iron (DI) cast material for wet cylinder liners is presented. The material has about 60 and 70% higher limits respectively for tensile stress and fatigue resistance as compared to conventional gray cast irons, but without penalty on the tribological properties. There is also a potential improvement to avoid cavitation on the outside surface due to its higher young modulus, which also equates to a higher stiffness. The tested cylinder liners were induction hardened on the running surface and a slide hone process was used to improve wear and scuffing resistance. The liners were tested in a HDD engine with PCP of 245 bar and showed similar wear as observed with conventional cylinder liners of gray cast iron material. The DI cylinder liners were also tested in an abusive scuffing engine test without any concern. The improved mechanical properties of the described new DI material introduce possibilities to reduce liner wall thickness or increase specific output. The preliminary evaluation in this paper showed that this new material is feasible for HDD diesel engines with PCP up to 250 bar. In cases that the customer needs to increase the bore diameter for output reasons there is the potential to reduce the liner wall thickness up to 25% based on high mechanical properties (UTS, Young Modulus and fatigue strength). In both cases, it’s recommended a FEA analysis to support the new component design.

Cavitation erosion and wear behaviour of a boron cast iron cylinder liner under bio-fuel conditions

RSC Advances ◽  
2016 ◽  
Vol 6 (83) ◽  
pp. 79968-79970 ◽  
Author(s):  
Yufu Xu ◽  
Lulu Yao ◽  
Bin Zhang ◽  
Ka Tang ◽  
Bao Li ◽  
...  
Keyword(s):  
Cast Iron ◽  
Internal Combustion Engines ◽  
Cavitation Erosion ◽  
Cylinder Liner ◽  
Internal Combustion ◽  
Wear Behaviour ◽  
Combustion Engines ◽  
Near Future

The use of renewable bio-fuel in internal combustion engines is the trend for the near future.

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