Study on Cutting of Laser-Preheated Mullite

2011 ◽  
Vol 66-68 ◽  
pp. 2142-2147
Author(s):  
Ching Yen Ho ◽  
Mao Yu Wen ◽  
Yu Hsiang Tsai ◽  
Chung Ma

A thermal model for laser-assisted cutting of mullite is developed in this paper. Laser-assisted cutting has been proposed as a promising means for achieving cost-efficient production of high quality ceramic parts. At high temperatures the yield strength of ceramics can decrease below the fracture strength, changing the material deformation behavior from brittle to ductile and enabling the use of a single point cutting tool to remove material at rates approaching those of metal cutting. Assuming the system to be symmetrical and neglecting the heat loss taken away by removal material, the problem is formulated in a cylindrical coordinate system that moves with the laser beam or cutting tool. An analytical solution for this thermal model is obtained. The results calculated by this model agree with the available experimental data. The temperature history is presented during laser-assisted cutting of mullite. The effects of feed rate and laser power on temperature history are also discussed in this study.

2007 ◽  
Vol 364-366 ◽  
pp. 1003-1008 ◽  
Author(s):  
Ching Yen Ho ◽  
Mao Yu Wen ◽  
Shih Yu Lin

This study has developed a thermal model for laser-assisted cutting of zirconia ceramics. Laser-assisted cutting can increase ceramics removal rates by utilizing a localized heat source to elevate the workpiece temperature prior to material removal with traditional cutting tool. At high temperatures the yield strength of ceramics can decrease below the fracture strength, changing the material deformation behavior from brittle to ductile and enabling the use of a single point cutting tool to remove material at rates approaching those of metal cutting. A thermal model has been developed for the workpiece of ceramics cylinder rotating with a constant speed, which was preheated by a laser and cut by cutting tool. Since the cutting tool followed the moving laser with a fixed distance in the axial direction, i.e. the feed rate of the cutting tool was the same as the moving velocity of the laser, this thermal model has been formulated in a cylindrical coordinate system that moved with the laser beam or cutting tool and therefore, this problem was a quasi-steady-state problem. An analytical solution for this thermal model has been obtained. The results calculated by this model agree with the available experimental data. The temperature field is presented during laser-assisted cutting of ceramics. The effects of feed rate and laser power on temperature field are also discussed in this study.


1998 ◽  
Vol 2 ◽  
pp. 115-122
Author(s):  
Donatas Švitra ◽  
Jolanta Janutėnienė

In the practice of processing of metals by cutting it is necessary to overcome the vibration of the cutting tool, the processed detail and units of the machine tool. These vibrations in many cases are an obstacle to increase the productivity and quality of treatment of details on metal-cutting machine tools. Vibration at cutting of metals is a very diverse phenomenon due to both it’s nature and the form of oscillatory motion. The most general classification of vibrations at cutting is a division them into forced vibration and autovibrations. The most difficult to remove and poorly investigated are the autovibrations, i.e. vibrations arising at the absence of external periodic forces. The autovibrations, stipulated by the process of cutting on metalcutting machine are of two types: the low-frequency autovibrations and high-frequency autovibrations. When the low-frequency autovibration there appear, the cutting process ought to be terminated and the cause of the vibrations eliminated. Otherwise, there is a danger of a break of both machine and tool. In the case of high-frequency vibration the machine operates apparently quiently, but the processed surface feature small-sized roughness. The frequency of autovibrations can reach 5000 Hz and more.


2019 ◽  
Vol 6 (1) ◽  
Author(s):  
Jingen Li ◽  
Shuying Gu ◽  
Zhen Zhao ◽  
Bingchen Chen ◽  
Qian Liu ◽  
...  

Abstract Background Lignocellulosic biomass has long been recognized as a potential sustainable source for industrial applications. The costs associated with conversion of plant biomass to fermentable sugar represent a significant barrier to the production of cost-competitive biochemicals. Consolidated bioprocessing (CBP) is considered a potential breakthrough for achieving cost-efficient production of biomass-based fuels and commodity chemicals. During the degradation of cellulose, cellobiose (major end-product of cellulase activity) is catabolized by hydrolytic and phosphorolytic pathways in cellulolytic organisms. However, the details of the two intracellular cellobiose metabolism pathways in cellulolytic fungi remain to be uncovered. Results Using the engineered malic acid production fungal strain JG207, we demonstrated that the hydrolytic pathway by β-glucosidase and the phosphorolytic pathway by phosphorylase are both used for intracellular cellobiose metabolism in Myceliophthora thermophila, and the yield of malic acid can benefit from the energy advantages of phosphorolytic cleavage. There were obvious differences in regulation of the two cellobiose catabolic pathways depending on whether M. thermophila JG207 was grown on cellobiose or Avicel. Disruption of Mtcpp in strain JG207 led to decreased production of malic acid under cellobiose conditions, while expression levels of all three intracellular β-glucosidase genes were significantly up-regulated to rescue the impairment of the phosphorolytic pathway under Avicel conditions. When the flux of the hydrolytic pathway was reduced, we found that β-glucosidase encoded by bgl1 was the dominant enzyme in the hydrolytic pathway and deletion of bgl1 resulted in significant enhancement of protein secretion but reduction of malate production. Combining comprehensive manipulation of both cellobiose utilization pathways and enhancement of cellobiose uptake by overexpression of a cellobiose transporter, the final strain JG412Δbgl2Δbgl3 produced up to 101.2 g/L and 77.4 g/L malic acid from cellobiose and Avicel, respectively, which corresponded to respective yields of 1.35 g/g and 1.03 g/g, representing significant improvement over the starting strain JG207. Conclusions This is the first report of detailed investigation of intracellular cellobiose catabolism in cellulolytic fungus M. thermophila. These results provide insights that can be applied to industrial fungi for production of biofuels and biochemicals from cellobiose and cellulose.


2020 ◽  
Vol 1706 ◽  
pp. 012186
Author(s):  
Anirudh Kohli ◽  
Vrishabh Ghalagi ◽  
Manoj Divate ◽  
Chetan manakatti ◽  
Md. Irshad Karigar ◽  
...  
Keyword(s):  

Author(s):  
Tushar K. Talukdar ◽  
Liang Wang ◽  
Sergio D. Felicelli

Solidification cracking represents a significant scientific and technical challenge in the rapid fabrication of bimetallic parts involving Cu and H13 tool steel. The main cause of the cracking formation is attributed to the residual stress accumulation, which depends on the thermal history and phase transformation during the deposition. In this research, a thermomechanical three-dimensional finite element model is developed to determine the temperature history and residual stress in Cu-H13 samples deposited by the Laser Engineered Net Shaping (LENS) process. The development of the model was carried out using the SYSWELD software package. The metallurgical transformations are taken into account using the temperature dependent material properties and the continuous cooling transformation diagram. Two different scanning strategies — alternative and unidirectional — are studied. The same model is also applied to a H13-H13 sample to compare the results. The input laser power is optimized for each layer and three different scanning speeds to maintain a steady molten pool size. It is observed that for a constant scanning speed the required laser power decreases with addition of more layers, and with the increase of scanning speed the laser power needs to be increased. The residual stress is found to be compressive near the center of the deposited wall and tensile at the free edges, which is consistent with the published experimental results in the literature. Similar stress distributions are obtained for both scanning strategies with higher stress concentration at the free edges of the interface between the substrate and the first layer. In these regions, the use of H13 substrate results in a higher stress accumulation than the Cu substrate.


2016 ◽  
Vol 862 ◽  
pp. 26-32 ◽  
Author(s):  
Michaela Samardžiová

There is a difference in machining by the cutting tool with defined geometry and undefined geometry. That is one of the reasons of implementation of hard turning into the machining process. In current manufacturing processes is hard turning many times used as a fine finish operation. It has many advantages – machining by single point cutting tool, high productivity, flexibility, ability to produce parts with complex shapes at one clamping. Very important is to solve machined surface quality. There is a possibility to use wiper geometry in hard turning process to achieve 3 – 4 times lower surface roughness values. Cutting parameters influence cutting process as well as cutting tool geometry. It is necessary to take into consideration cutting force components as well. Issue of the use of wiper geometry has been still insufficiently researched.


Author(s):  
Paul M. Jones ◽  
Joachim Ahner ◽  
Christopher L. Platt ◽  
Huan Tang ◽  
Julius Hohlfeld

A pump-probe experimental technique that incorporated a 527nm wavelength pump laser and a 476nm probe laser was applied to a magnetic storage disk having a magnetic layer comprised of a FePt alloy and coated with a hydrogenated carbon overcoat (COC). The pump laser power was systematically increased while sweeping the applied field with an electromagnet to observe the temperature dependent magnetization, which is proportional to the change in the polarization of the reflected beam. In this way the laser power required to heat the media to the Curie temperature (Tc) was determined, with the Curie temperature of the media determined from a separate magnetometry measurement. Such a single point laser power-to-media temperature calibration allowed the determination of the media temperature over a small laser power range near Tc. The carbon over-coated FePt media was then irradiated for varying durations at temperatures pertinent to a Heat Assisted Magnetic Recording (HAMR) device [1]. The COC surface topography and carbon bonding structure within each irradiated zone was probed with AFM and micro-spot Raman. A subtle, systematic temperature and duration dependent change in the COC was observed. With increasing temperature and duration, the Raman D-peak became increasingly pronounced, signaling an increase of the sp2 (disorder) content in the film in the irradiated region. At incrementally higher temperatures, the loss of the carbon overcoat becomes apparent as a shallow depression in the COC film in the irradiated area. A clearer picture of the possible sensitivity and kinetics of the loss of COC on the HAMR media surface was obtained by measuring its loss over a range of irradiation temperatures and durations. The activation energy and COC loss rate were obtained and a possible mechanism for COC failure-loss was discussed within the bounds of the operating HAMR device [2].


2007 ◽  
Vol 567-568 ◽  
pp. 185-188 ◽  
Author(s):  
Miroslav Piska

Modern trends in metal cutting, high speed/feed machining, dry cutting and hard cutting set more demanding characteristics for cutting tool materials. The exposed parts of the cutting edges must be protected against the severe loading conditions and wear. The most significant coatings methods for cutting tools are PVD and CVD/MTCVD today. The choice of the right substrate or the right protective coating in the specific machining operation can have serious impact on machining productivity and economy. In many cases the deposition of the cutting tool with a hard coating increases considerably its cutting performance and tool life. The coating protects the tool against abrasion, adhesion, diffusion, formation of comb cracks and other wear phenomena.


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