Experimental Cutting Force Properties on Interpenetrating Network Composites with Double Metal Phases

2014 ◽  
Vol 680 ◽  
pp. 123-126
Author(s):  
Ning Fan ◽  
Yong Yu ◽  
Yang Bai
Keyword(s):  
Cutting Force ◽  
Cutting Forces ◽  
Processing System ◽  
Cutting Parameters ◽  
Interpenetrating Network ◽  
Resistance Strain Gage ◽  
Machining Quality ◽  
Experimental Cutting ◽  
Data Acquisition And Processing ◽  
Metal Phases

Cutting properties of interpenetrating network composites are important to ensure machining quality. The cutting force signals were measured by resistance strain gage of octagonal ring style and data acquisition and processing system. The results show that the cutting forces are affected by cutting conditions. To average cutting forces of interpenetrating network composites, the laws are basically consistent with that of the traditional materials. Because of the reinforced phase, the sudden cutting forces arise in cutting process whose values are relate to cutting parameters and reinforced phase dimensions.

Study on Cutting Forces in High-Speed Milling of LF21 Aluminum Alloy and Regression Model of Cutting Forces

2009 ◽  
Vol 69-70 ◽  
pp. 413-417
Author(s):  
Z.H. Wang ◽  
Jun Tan Yuan ◽  
X.Q. Hu ◽  
X.W. Xiong
Keyword(s):  
Regression Model ◽  
Cutting Force ◽  
Cutting Forces ◽  
High Speed ◽  
Cutting Parameters ◽  
Factors Influencing ◽  
Machining Deformation ◽  
Key Factor ◽  
The Right ◽  
Parameter Influence

Cutting force is a key factor influencing the machining deformation of weak rigidity workpieces. In order to reduce the machining deformation and improve the process precision and the surface quality, it is necessary to study the factors influencing the cutting force and build the regression model of cutting forces. Firstly, the cutting parameters influencing cutting force are analyzed for LF21. Secondly, how certain cutting parameter influence the cutting component forces (Fx, Fy, Fz) are studied by the correlation analysis and the approach to choosing the right cutting parameters for machining the weak rigidity workpieces are presented. Finally, the regression model of cutting forces based on the cutting parameters is investigated in this paper.

Predicting Cutting Forces for Oblique Machining Conditions

1982 ◽  
Vol 196 (1) ◽  
pp. 141-148 ◽  
Author(s):  
G C I Lin ◽  
P Mathew ◽  
P L B Oxley ◽  
A R Watson
Keyword(s):  
Thermal Properties ◽  
Flow Stress ◽  
Cutting Force ◽  
Plane Strain ◽  
Cutting Forces ◽  
Material Flow ◽  
Cutting Conditions ◽  
Orthogonal Plane ◽  
Simplifying Assumptions ◽  
Experimental Cutting

Using orthogonal (plane strain) machining theory together with certain simplifying assumptions based on experimental observations it is shown how the three components of cutting force in oblique machining can be predicted from a knowledge of the work material flow stress and thermal properties and the cutting conditions. A comparison of predicted and experimental cutting force results is given.

A Study of Relation between Roundness and Cutting Force in CNC Turning Process

2015 ◽  
Vol 799-800 ◽  
pp. 366-371 ◽  
Author(s):  
Deuanphan Chanthana ◽  
Somkiat Tangjitsitcharoen
Keyword(s):  
Cutting Force ◽  
Cutting Forces ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Rake Angle ◽  
Turning Process ◽  
Nose Radius ◽  
Cnc Turning ◽  
Cnc Turning Process ◽  
Tool Nose Radius

The roundness is one of the most important criteria to accept the mechanical parts in the CNC turning process. The relations of the roundness, the cutting conditions and the cutting forces in CNC turning is hence studied in this research. The dynamometer is installed on the turret of the CNC turning machine to measure the in-process cutting force signals. The cutting parameters are investigated to analyze the effects of them on the roundness which are the cutting speed, the feed rate, the depth of cut, the tool nose radius and the rake angle. The experimentally obtained results showed that the better roundness is obtained with an increase in cutting speed, tool nose radius and rake angle. The relation between the cutting parameters and the roundness can be explained by the in-process cutting forces. It is understood that the roundness can be monitored by using the in-process cutting forces.

Research on the Machining Behaviors in High Speed Milling Cellular Aluminium Alloy

2012 ◽  
Vol 472-475 ◽  
pp. 1087-1090
Author(s):  
Fa Zhan Yang ◽  
Xin Zhuang ◽  
Wan Hua Zhao ◽  
Yong Yang
Keyword(s):  
Aluminium Alloy ◽  
Cutting Forces ◽  
High Speed ◽  
Cutting Parameters ◽  
Point Of View ◽  
Element Analysis ◽  
Measuring Device ◽  
Tool Wear Mechanisms ◽  
Experimental Cutting ◽  
Cemented Carbide Tools

The purpose of this investigation is to examine the machining behavior of cemented carbide tools in dry hard milling of cellular aluminium alloy (6N01) by experiments and finite-element analysis. From the machining point of view, Cellular aluminium alloy are often considered as poor machinability materials. Milling tests were carried out by using a three-head milling machine and a milling force measuring device. For this purpose, both microscopic and microstructural aspects of the tools were taken into consideration. Meanwhile, the cutting forces and the noise intensity are also considered in the experiment. Results show that cutting forces vary greatly with the experimental cutting parameters. Additionally, the noise field intensity increased greatly as the feed rate increased. Analysis indicated that the major tool wear mechanisms observed in the machining tests involve adhesive wear and abrasion wear.

Experimental Investigations of Cutting Parameters Influence on Cutting Forces and Surface Roughness of Quartz Glass

2013 ◽  
Vol 641-642 ◽  
pp. 367-370
Author(s):  
Gui Qiang Liang ◽  
Fei Fei Zhao
Keyword(s):  
Surface Roughness ◽  
Cutting Force ◽  
Cutting Forces ◽  
Cutting Speed ◽  
Chip Thickness ◽  
Cutting Parameters ◽  
Diamond Wheel ◽  
Experimental Investigations ◽  
Depth Of Cut ◽  
Feed Force

Abstract In the present study, an attempt has been made to investigate the effect of cutting parameters (cutting speed, feed rate and depth of cut) on cutting forces (feed force, thrust force and cutting force) and surface roughness in milling of Quartz glas using diamond wheel. The cutting process in the up-cut milling of glass is discussed and the cutting force measured. The cutting force gradually increases with the cutter rotation at the beginning of the cut, and oscillates about a constant mean value after a certain undeformed chip thickness. The results show that cutting forces and surface roughness do not vary much with experimental cutting speed in the range of 55–93 m/min. The suggested models of cutting forces and surface roughness and adequately map within the limits of the cutting parameters considered.

Off-Line Feedrate Optimization Based on Simulation of Cutting Forces

2009 ◽  
Vol 407-408 ◽  
pp. 408-411
Author(s):  
Chen Zhang
Keyword(s):  
Cutting Force ◽  
Optimization Algorithm ◽  
Cutting Forces ◽  
Machining Process ◽  
Machining Time ◽  
Set Constraints ◽  
Machining Quality ◽  
Feedrate Optimization ◽  
Nc Program ◽  
Selection Of

The strategies of selection of feedrate are studied in the ball-end machining process. The optimization algorithm utilizes the objective requirements of a line of NC program to set constraints relation between cutting force and feedrate and optimizes feedrate by controlling the variety ranges of the instantaneous cutting force specified in the cutting forces simulation. Off-line feedrate optimization software for complex sculptured is developed. For a line of NC program, the developed software calculates instantaneous cutting force and an optimization algorithm is used to acquire desired feedrate. The machining experimental results show that the proposed algorithms are satisfying in reduction of machining time and improvement of machining quality.

Turning Process Modeling and Cutting Force Investigation Based on Finite Element Analysis and Cutting Experiments

2011 ◽  
Vol 314-316 ◽  
pp. 900-903
Author(s):  
Yan Cao ◽  
Hua Chen ◽  
Hai Xia Zhao
Keyword(s):  
Finite Element ◽  
Cutting Force ◽  
Cutting Forces ◽  
Metal Cutting ◽  
Cutting Parameters ◽  
Turning Process ◽  
Rigid Plastic ◽  
Element Analysis ◽  
Fea Model ◽  
Cutting Experiments

On the basis of metal cutting and rigid-plastic finite element theories, taking cutting force in turning process as the research object, a FEA model for turning process using a MDT cutter on a centre lathe CA6140 is constructed to simulate its metal cutting process. Using Deform 3D, cutting forces are calculated according to different cutting parameters. The influences of the cutting parameters on the cutting forces are investigated. In order to validate the FEA model, cutting experiments are conducted. Comparison between simulated cutting forces and experimental forces shows similar trends and reasonable agreement.

Cutting Force Model of Aluminum Alloy 2014 in Turning with ANOVA Analysis

2010 ◽  
Vol 42 ◽  
pp. 242-245
Author(s):  
Yong Jie Ma ◽  
Yi Du Zhang ◽  
Xiao Ci Zhao
Keyword(s):  
Aluminum Alloy ◽  
Cutting Force ◽  
Response Surface ◽  
Cutting Forces ◽  
Cutting Parameters ◽  
Quadratic Model ◽  
Surface Model ◽  
Force Model ◽  
Machining Parameters ◽  
Cutting Force Model

In the present study, aluminum alloy 2014 was selected as workpiece material, cutting forces were measured under turning conditions. Cutting parameters, the depth of cut, feed rate, the cutting speed, were considered to arrange the test research. Mathematical model of turning force was solved through response surface methodology (RSM). The fitting of response surface model for the data was studied by analysis of variance (ANOVA). The quadratic model of RSM associated with response optimization technique and composite desirability was used to find optimum values of machining parameters with respect to cutting force values. The turning force coefficients in the model were calibrated with the test results, and the suggested models of cutting forces adequately map within the limits of the cutting parameters considered. Experimental results suggested that the most cutting force among three cutting forces was main cutting force. Main influencing factor on cutting forces was obtained through cutting force models and correlation analysis. Cutting force has a significant influence on the part quality. Based on the cutting force model, a few case studies could be presented to investigate the precision machining of aluminum alloy 2014 thin walled parts.

Cutting Speed and Feedrate Based Analysis of Cutting Forces in the One Shot Drilling (OSD) of CFRC/Al Hybrid Stacks

2014 ◽  
Author(s):  
Jorge Salguero ◽  
Moises Batista Ponce ◽  
Severo R. Fernandez-Vidal ◽  
Pedro Mayuet ◽  
Edwing I. Rosales ◽  
...  
Keyword(s):  
Cutting Force ◽  
Cutting Forces ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Strong Increase ◽  
Mechanical Resistance ◽  
Matrix Composites ◽  
Machining Processes ◽  
Industrial Sectors ◽  
Carbon Fiber Reinforced Composites

Hybrid stacks structures Composite/Metallic Alloy are commonly applied for manufacturing of structural components in different industrial sectors. Particularly, they are increasingly widely used in the aerospace industry because of these materials combine light weight with a high mechanical resistance. This fact helps to increase the load without needing to increment — even diminishing — the energetic consumption. Carbon Fiber Reinforced Composites (CFRC) and light alloys, such as Aluminium or Titanium based alloys, are usually combined for performing those stacks. CFRC/Alloy stacks based airship structural elements commonly require drilling operations for the posterior assembly tasks. However, the machining processes of Non-Metal Matrix Composites (NMMC), and particularly CFRC, show significant differences with the machining processes of metallic materials. Because of this, it is very difficult to find a joint only one of cutting parameters for drilling these structures using One Shot Drilling (OSD) techniques. In this work, a study of the cutting forces developed in the dry-OSD of CFRC/UNS A92024 stacks has been achieved as a function of the cutting speed and feedrate parameters. Dry drilling tests have been performed using different parameters for drilling CFRC and alloy. A change of the parameters in the interface between CFRC and the alloy has been programmed through a CAM software. Higher cutting force values have been observed in the case of the Aluminium alloys. For both materials, obtained results have shown a strong increase of the cutting force with the increase of feedrate. However, only a slight increase with cutting speed has been observed. The evolution of the cutting force as a function of the holes number has shown a trend to increase only for highest feedrates when CFRC/Alloy is drilled. From the obtained results a F(f,v) model has been proposed.

scholarly journals Identification of eccentricity for disc milling cutter of indexable two sided inserts

2021 ◽  
Vol 13 (8) ◽  
pp. 168781402110414
Author(s):  
Gensheng Li ◽  
Chao Xian ◽  
Hongmin Xin
Keyword(s):  
Tool Wear ◽  
Machine Tool ◽  
Cutting Force ◽  
Cutting Forces ◽  
Theoretical Method ◽  
Force Model ◽  
Cutting Force Model ◽  
Milling Cutter ◽  
Machining Quality ◽  
Operation Status

Tool eccentricity has a significant impact on machining quality, accuracy, and operation status of machine tool. It is difficult to accurately identify tool eccentricity. In this paper, the mathematical models of instantaneous undeformed cutting thickness and cutting force considering tool eccentricity are determined by theoretical method. Based on the model, the identification method for eccentricity parameters is proposed, and the eccentricity parameters of disc milling cutter is identified. According to the identified parameters, the cutting force is verified. The results show that most of the values of measured cutting forces are greater than the predicted ones considering tool eccentricity. In the future, it is necessary to establish a new cutting force model considering both tool eccentricity and tool wear.

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