The Role of Electric Current on Friction and Wear Behaviors of the Carbon Strip/Copper Contact Wire

2011 ◽  
Vol 80-81 ◽  
pp. 178-181
Author(s):  
Tao Ding ◽  
G.X. Chen ◽  
Z.G. Xiong ◽  
Li Xie ◽  
C.X. Wu

A serial of experiment studies on the friction and wear behaviors of the carbon strip/copper contact wire under the electric current were carried on the pin-on-disc tester. The results indicated that the tribology performances were remarkably affected by the electric current. The friction coefficient decreases with an increase of electric current. However, the were volume increases with increasing of electric current, and the worn surface of carbon strip become severer and severer with the increasing electric current. Therefore, the electric current play roles of lubrication and accelerating wear in the process of electrical sliding friction. By the analysis of EDX, it is seen that the oxide wear exists in electrical sliding friction process. Observing the worn surfaces of copper pan sample, it is found that the electric current increases the material transfer of carbon strip.

2010 ◽  
Vol 150-151 ◽  
pp. 1364-1368 ◽  
Author(s):  
Tao Ding ◽  
Guang Xiong Chen ◽  
Ming Xue Shen ◽  
Min Hao Zhu ◽  
Wei Hua Zhang

Friction and wear tests of stainless steel rubbing against copper-impregnated metalized carbon with electric current were carried on the pin-on-disc tester. The result indicates that arc discharge occurs in the process of experiments, and the intensity of arc discharge of interface increases with increasing of electric current and sliding velocity. As increasing of the arc discharge intensity, friction coefficient shows a tendency of slightly increase. While the rate of copper-impregnated metalized carbon material increase significantly with the increase of arc discharge intensity. Through observing the worn surface morphology of pin samples, it is found that the abrasive wear is dominant at small arc discharge due to worn particles and arc ablation craters, but arc erosion and oxidation wear are the main wear mechanisms in condition of large arc discharge due to arc discharge and its producing high temperature. The materials transfer of contact couple occurs in the process of friction and wear.


1998 ◽  
Vol 553 ◽  
Author(s):  
D. J. Sordelet ◽  
J. S. Kim ◽  
M. F. Besser

AbstractDry sliding friction and wear experiments were performed with pin-on-disc techniques using WC and brass pins in contact with quasicrystalline (Al65Cu23Fe12) and crystalline (Al50Cu35Fe15and Al70Cu20Fe10) discs, which were prepared by powder metallurgy routes. The contact loads (1, 5 and 10 N) used in this study produced similar coefficients of friction 0.3-0.4 for the Al65Cu23Fe12and Al50Cu35Fe15phases. These values are higher than previously reported for quasicrystalline and related crystalline phases. Possible reasons for these differences are presented. The contrasting wear behavior between different pins and discs is discussed in terms of contact area, oxidation, material transfer mechanisms and fracture characteristics.


2011 ◽  
Vol 71-78 ◽  
pp. 3653-3656
Author(s):  
Tao Ding ◽  
Guang Xiong Chen ◽  
Zeng Gang Xiong ◽  
Li Xie ◽  
Chuan Xue Wu

A series of experimental tests were carried out using copper contact wire rubbing against carbon strip under electric current on a pin-on-disc test. The aim to experiment can be understand the roles of the thermal wear in severe wear of copper/carbon strip under electrical current passage. During testing, the contact temperature and friction coefficient were recorded. The wear volumes of carbon strip specimens were measured. The results indicate that the temperature rise of contact couple with and without electric current is distinctly different. And the friction coefficient increases firstly due to the accumulation of wear debris, and then decreases with the increasing of electric current due to the accumulation of electric heat and friction heat on contact interface. It can be found that the wear volumes of carbon strip samples with electric current are larger than those without electrical current. Several thermal wear tests were conducted to study the influence of the temperature on the wear of carbon strip samples. The result indicates that thermal wear, oxidation wear and abrasive wear are a main mechanism for the severe wear of carbon strip samples.


2013 ◽  
Vol 423-426 ◽  
pp. 797-800 ◽  
Author(s):  
Tao Ding ◽  
Wen Jing Xuan ◽  
Yu Mei Li ◽  
Shu Fen Xiao

An experimental study on friction and wear properties of carbon strip rubbing against copper contact wire was carried out on a pin-on-disc frictional tester under electric current. The result indicates that the coefficient of friction slowly increases with increasing of electric current. The value of friction coefficient is low, generally not more than 0.125. The wear volume of pin specimen increases with increasing of electric current. The wear volume of pin specimen is very low, generally not more than 0.075g. Through observing the SEM morphology of worn specimens, it can be found that there are obvious pits of arc ablation and traces of melting metal on worn surface. Worn surfaces of the worn specimens are analyzed by an energy dispersive X-ray spectroscopy. It can be observed that the oxidation wear occurs in the frictional process due to arc erosion and significant temperature rise. Therefore the arc erosion and oxidation wear are a main wear mechanism accompanied by materials transferring in the process of electrical sliding friction.


2013 ◽  
Vol 770 ◽  
pp. 285-288
Author(s):  
Wei Hua Wei ◽  
Jiu Hua Xu ◽  
Yu Can Fu

Ti-6Al-4V alloy was hydrogenated at 800°C by thermohydrogen treatment technology. Sliding friction and wear tests were carried out in a special tribometer assembled on CA6140 turning lathe to investigate the friction and wear morphology between hydrogenated titanium alloys and WC-Co cemented carbides. The morphological analyses of the worn surface were made by scanning electron microscope. It was found that the friction coefficient and the friction area temperature of the pair both firstly decreased and then increased with the increase of hydrogen content, and the friction coefficient decreased and the friction area temperature increased with increasing sliding speed. The main wear morphologies of the unhydrogenated alloys were serious plastic deformation, ploughing, adhesion tearing pit and fatigue microcrack, but the main wear morphologies of the hydrogenated alloys were boundary of plastic extension, slight scratch and slight adhesion tearing. Besides, the main wear morphology of the tool corresponding to unhydrogenated alloys was massive spalling, but the main wear morphology of the tool corresponding to the titanium alloy with 0.29% hydrogen content was punctate spalling.


2012 ◽  
Vol 598 ◽  
pp. 400-403 ◽  
Author(s):  
Tao Ding ◽  
Yu Mei Li ◽  
Qiu Dong He ◽  
Wen Jing Xuan

In this paper, many experiments on effect of the sliding speed on friction and wear behaviors of pure carbon strip/copper contact line under the AC electric field are conducted on a ring-on block high-speed sliding tester. The result indicates that coefficient of friction increases with increasing sliding speed. And the friction coefficient without electric current is much larger than that with electric current. While the wear rate of pure carbon strips without electric current is much smaller than that with electric current. And wear rate slightly increases with the increase of the sliding speed. Comparison of worn surface profiles in different electric current, it can be found that the profile of worn surface increases with increasing electric current.


2015 ◽  
Vol 2015 ◽  
pp. 1-8 ◽  
Author(s):  
Anita Olszówka-Myalska ◽  
Jerzy Myalski ◽  
Bartosz Hekner

A particulate composite with a magnesium matrix (Mg3Al) and glassy carbon particles (GCp) obtained under industrial conditions from a gravity cast and pressure die cast suspension was examined. The influence of the casting procedure on the microstructure and mechanical properties was revealed. Sliding friction tests by the pin-on-disc method for different loads (2.3, 5, and 9.3 N) and speeds (0.06, 0.09, and 0.14 m/s) were performed. Regardless of the technology, the sliding friction coefficient’s value strongly depended on the load and speed. Its value was changing (0.35–0.13) and was usually higher for the pressure die cast material, yet the wear resistance of the composite processed in that way was considerably better compared with the gravity cast. The results of the worn surface observation by SEM with EDS showed an influence of the initial Mg3Al-GCp composite’s microstructure on the processes of its wear.


Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 635 ◽  
Author(s):  
Fang Han ◽  
Huaixing Wen ◽  
Jianjian Sun ◽  
Wei Wang ◽  
Yalong Fan ◽  
...  

This paper concerns a comparative study on the tribological properties of Si3N4-10 vol% hBN bearing on GCr15 steel under seawater lubrication and dry friction and fresh-water lubrication by using a pin-on-disc tribometer. The results showed that the lower friction coefficient (around 0.03) and wear rate (10−6 mm/Nm) of SN10/GCr15 tribopair were obtained under seawater condition. This might be caused by the comprehensive effects of hydrodynamics and boundary lubrication of surface films formed after the tribo-chemical reaction. Despite SN10/GCr15 tribopair having 0.07 friction coefficient in the pure-water environment, the wear mechanismsits were dominated by the adhesive wear and abrasive wear under the dry friction conditions, and delamination, plowing, and plastic deformation occured on the worn surface. The X-ray photoelectron spectroscopy analysis indicated that the products formed after tribo-chemaical reaction were Fe2O3, SiO2, and B2O3 and small amounts of salts from the seawater, and it was these deposits on the worn surface under seawater lubrication conditions that, served to lubricate and protect the wear surface.


2012 ◽  
Vol 476-478 ◽  
pp. 566-569
Author(s):  
Bao Guo Yuan ◽  
Hai Ping Yu ◽  
Ping Li ◽  
Gui Hua Xu ◽  
Chun Feng Li ◽  
...  

The effects of hydrogen on friction and wear properties of Ti–6Al–4V alloy sliding against GCr15 steel were investigated through dry sliding friction and wear tests in atmosphere at room temperature. Wear mechanism was determined by studying the morphology and chemical element of worn surface using SEM and EDS. Results show that friction coefficient decreases slightly and wear rate increases after hydrogenation. Wear mechanism is discussed.


Author(s):  
Andrzej Dzierwa ◽  
Pawel Pawlus ◽  
Rafal Reizer

The pin-on-disc dry sliding friction and wear experiments have been made on 42CrMo4 steel in contact with Si3N4, SiC, WC, Al2O3, and ZrO2 ceramic balls. The tests were carried out at sliding speeds of 0.16 m/s, 0.24 m/s, and 0.32 m/s. During the tests, the friction force was monitored as a function of time. Discs and balls wear was measured after the tests using a white light interferometer Talysurf CCI Lite and Altisurf 520 optical profilometer with a CL1 confocal probe. To decrease variations in the experimental results, during the tests, wear debris was continuously removed from the disc surfaces. It was found out that with Al2O3 counterpart the wear volume of the steel discs was the largest. However, the largest wear volume of the balls was observed for Si3N4 ceramic balls.


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