Effects of Coal Bottom Ash on the Compressive Strength of Portland Cement Mortar

2015 ◽  
Vol 802 ◽  
pp. 149-154 ◽  
Author(s):  
Ali Huddin Ibrahim ◽  
Kok Keong Choong ◽  
Megat Azmi Megat Johari ◽  
Shahril Izham Md Noor ◽  
Nur Liyana Zainal ◽  
...  

The possibility of utilizing treated coal bottom ash as a partial replacement of Portland cement was examined through compressive strength test on mortar samples. A total of 16 batches of mortar mixtures with cement:sand ratio of 1:2.5 and 1:2.75 were prepared using two types of treated coal bottom ash. The chemical compositions including the unburned carbon of coal bottom ash were also analyzed. In order to remove the excess unburned carbon which will affect the potential pozzolanic properties, the coal bottom ash was heated at 550 ± 50oC and 700 ± 50°C for 60 min in an electrical furnace.The results showed that compressive strength of mortar mixtures with cement:sand ratio of 1:2.5 and 1:2.75 containing treated coal bottom ash which was heated at 550oC results in an increase in compressive strength. At 10% and 20% of treated coal bottom ash replacement levels to Portland cement, the compressive strength of the mortar mixture was significantly improved at the age of 28 days. The compressive strength of the mortar mixtures at early ages gives lower strength as compared to the plain Portland cement mortar. However, the effect of treated coal bottom ash that was heated at 700°C is to reduce the compressive strength of the mortar mixtures except for mixture with cement:sand ratio of 1:2.5 containing 10% coal bottom ash at 56 days.

2017 ◽  
Vol 68 (10) ◽  
pp. 2367-2372 ◽  
Author(s):  
Ng Hooi Jun ◽  
Mirabela Georgiana Minciuna ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Tan Soo Jin ◽  
Andrei Victor Sandu ◽  
...  

Manufacturing of Portland cement consists of high volume of natural aggregates which depleted rapidly in today construction field. New substitutable material such as bottom ash replace and target for comparable properties with hydraulic or pozzolanic properties as Portland cement. This study investigates the replacement of different sizes of bottom ash into Portland cement by reducing the content of Portland cement and examined the mechanism between bottom ash (BA) and Portland cement. A cement composite developed by 10% replacement with 1, 7, 14, and 28 days of curing and exhibited excellent mechanical strength on day 28 (34.23 MPa) with 63 mm BA. The porous structure of BA results in lower density as the fineness particles size contains high specific surface area and consume high quantity of water. The morphology, mineralogical, and ternary phase analysis showed that pozzolanic reaction of bottom ash does not alter but complements and integrates the cement hydration process which facilitate effectively the potential of bottom ash to act as construction material.


2021 ◽  
Vol 25 (Special) ◽  
pp. 2-78-2-82
Author(s):  
Haider K. Ahmed ◽  
◽  
Mohammed A. Abdulrehman ◽  

Two types of nanomaterial: Tio2 nanoparticles (NPs) and carbon black NPs have used in this research to study their effect on compressive strength, shrinkage and flow table tests Cement mortar. The mixing ratio was 1:2.7:0.485 (cement, sand, water/cement ratio) for compressive strength test and 1:2 (cement, sand) with the water/cement ratio was a variable value for dry shrinkage test. The two nanoparticles’ ratios are (0.25%, 0.75%, 1.25 % and 1.75%) by weight of the Portland cement. The test results show that the highest value of compressive strength was obtained when using Tio2 at 1.25% wt. of cement. But when using carbon black nanoparticles, the greatest value was obtained when adding it with a ratio of 1.75 % wt. of cement. Using two NPs when added to cement mortar has a negative effect on the shrinkage value.


2016 ◽  
Vol 857 ◽  
pp. 311-313
Author(s):  
Ng Hooi Jun ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Kamarudin Hussin ◽  
Soo Jin Tan ◽  
Mohd Firdaus Omar ◽  
...  

Concrete is produced increasingly worldwide and accounting 10-20% emission of carbon dioxide. The potential long term opposing cost of environmental effects need to recognize. Residue of coal combustion ashes especially bottom ash will use to develop reuse application. This study focused on compressive strength of several composition of bottom ash as cement replacement in mortar. Curing of cement mortar techniques and duration also plays an important role and effects on the strength. The objective of this research is to examine the compressive strength of bottom ash in Portland cement under various compositions and fineness of bottom ash.


Author(s):  
L. S. Gwarah ◽  
B. M. Akatah ◽  
I. Onungwe ◽  
P. P. Akpan

The investigation of sawdust ash (SDA) as a partial replacement for cement in concrete was studied owing to the high cost and increasing demand for cement in a harsh economy and considering the presence of limited construction materials and waste to wealth policy. Ordinary Portland Cement (OPC) was replaced by 0%, 5%, 10%, 15%, 20%, 25% and 30% of SDA. Slump test and consistency test (flow table apparatus test) were conducted on the freshly mixed concrete sample, and compressive strength test was conducted on the hardened concrete cubes of 150mm2, which was cured between 7, 14, 21 and 28 days. The results revealed that the slump decreases as the SDA content increases in percentage, while the consistency of the freshly mixed concrete remarkably moves from high, medium to low as the SDA content increases. The compressive strength of the hardened concrete undergone a decrease in strength, as the partial replacement of OPC with SDA increases. By the results interpretation, it is observed that 5% to 10% SDA when replaced with OPC can still result in the desired strength of concrete.


Author(s):  
Ali Huddin Ibrahim ◽  
◽  
Choong Kok Keong ◽  
Megat Azmi Megat Johari ◽  
Mohamad Rohaidzat Mohamed Rashid ◽  
...  

2020 ◽  
Vol 6 (1) ◽  
pp. 13 ◽  
Author(s):  
Noraziela Syahira Baco ◽  
Shahiron Shahidan ◽  
Sharifah Salwa Mohd Zuki ◽  
Noorwirdawati Ali ◽  
Mohamad Azim Mohammad Azmi

Coal Bottom Ash (CBA) is a mineral by-product of thermal power plants obtained from the combustion of coal. In many countries, CBA wastes are identified as hazardous materials. The utilization of CBA can help in alleviating environmental problems; thus, this research was carried out to explore the possibility of its use as cement replacement in concrete manufacturing. Presently, In Malaysia, research that concerns about the use of CBA as cement replacement is very limited. Therefore, this study was aimed to investigate the properties of CBA as cement replacement and to identify the optimum percentage of untreated CBA as cement replacement. The CBA used in this study were taken from the Tanjung Bin power plant. In this research, the amount of CBA in the concrete mixture varied from 20% to 40% to replace cement. The properties of concrete containing CBA as cement replacement was examined through slump test, sieve analysis, concrete compressive strength test and splitting tensile strength test. The compressive strength test and splitting tensile strength test were performed at 7 and 28 days of curing time. Based on this research, it can be concluded that the optimum percentage of CBA as cement replacement is 25% for a curing time of both 7 and 28 days with the concrete compression strength of 45.2 MPa and 54.6 MPa, respectively. Besides, the optimum percentage for tensile strength is also at 25% CBA for a curing period of both 7 and 28 days with the tensile strength of 2.91 MPa and 3.28 MPa, respectively. 


2020 ◽  
Vol 12 (24) ◽  
pp. 10631
Author(s):  
Safeer Abbas ◽  
Uzair Arshad ◽  
Wasim Abbass ◽  
Moncef L. Nehdi ◽  
Ali Ahmed

Each year, about 730 million tons of bottom ash is generated in coal fired power plants worldwide. This by-product can be used as partial replacement for Portland cement, favoring resource conservation and sustainability. Substantial research has explored treated and processed coal bottom ash (CBA) for possible use in the construction industry. The present research explores using local untreated and raw CBA in mitigating the alkali–silica reaction (ASR) of reactive aggregates in concrete. Mortar bar specimens incorporating various proportions of untreated CBA were tested in accordance with ASTM C1260 up to 150 days. Strength activity index (SAI) and thermal analysis were used to assess the pozzolanic activity of CBA. Specimens incorporating 20% CBA achieved SAI greater than 75%, indicating pozzolanic activity. Mixtures incorporating CBA had decreased ASR expansion. Incorporating 20% CBA in mixtures yielded 28-day ASR expansion of less than the ASTM C1260 limit value of 0.20%. Scanning electron microscopy depicted ASR induced microcracks in control specimens, while specimens incorporating CBA exhibited no microcracking. Moreover, low calcium-to-silica ratio and reduced alkali content were observed in specimens incorporating CBA owing to alkali dilution and absorption, consequently decreasing ASR expansion. The toxicity characteristics of CBA indicated the presence of heavy metals below the US-EPA limits. Therefore, using local untreated CBA in concrete as partial replacement for Portland cement can be a non-hazardous alternative for reducing the environmental overburden of cement production and CBA disposal, with the added benefit of mitigating ASR expansion and its associated costly damage, leading to sustainable infrastructure.


2021 ◽  
Author(s):  
Manthar Ali Keerio ◽  
Abdullah Saand ◽  
Aneel Kumar ◽  
Naraindas Bheel ◽  
Karm Ali

Abstract The carbon dioxide emissions from Portland cement production have increased significantly and Portland cement is the main binder used in self-compacting concrete, so there is an urgent need to find environmental friendly materials as alternative resources. In most developing countries, the availability of huge amounts of agricultural waste has paved the way for studying how these materials can be processed into self-compacting concrete as binder and aggregates compositions. Therefore, this experimental program was carried out to study the properties of self-compacting concrete (SCC) made with local metakaolin, coal bottom ash separately and combined. Total 25 mixes were prepared with four mixes as 5,10, 15 and 20% replacement of cement with metakaolin, four mixes as 10, 20, 30 and 40% of coal bottom ash as partial replacement of fine aggregates separately and 16 mixes prepared combined with metakaolin and coal bottom ash. The fresh properties were explored by slump flow, T50 flow, V-funnel, L-box, J-Ring sieve segregation test. Moreover, the hardened properties of concrete were performed for compressive, splitting tensile and flexural strength and permeability of SCC mixtures. Fresh concrete test results show that even if no viscosity modifier is required, satisfactory fresh concrete properties of SCC can be obtained by replacing the fine aggregate with coal bottom ash content. At 15% replacement of cement with local metakaolin is optimum and gave better results as compared to control SCC. At 30% replacement of fine aggregate is optimum and gave better results as compared to control SCC. In the combined mix 10% replacement of cement with metakaolin combined with 30% replacement of fine aggregate with coal bottom ash is optimum and gave better results as compared to control SCC.


An experimental study was accomplished to study the effect of replacement of both cement and sand with coal bottom ash (CBA) on the properties of the concrete. Control mix was prepared without coal bottom ash replacement and nominated as series A. The mixes of series B were prepared with20 % replacement of cement with 30 hours ground coal bottom ash (GCBA). Mixes of series C were prepared with four percentages (5,10,15,20) of CBA as partial replacement of sand. Mixes of Series D mixes were prepared as a combination of series B and C. Slump flow, compressive strength, and water permeability properties were investigated. Series D mixes showed lower workability compared to the series C mixes and control mix. Compressive strength of series D mix gained slightly higher strength compared to the control mix but lower than series C strength. Series C mixes absorbed more water compared to control mix concrete. Series D mixes achieved lower water permeability coefficient compare to series C which showed lower water permeability than the control.


Author(s):  
Mohd Haziman Wan Ibrahim ◽  
◽  
Sajjad Ali Mangi ◽  
Mohd Irwan Juki ◽  
◽  
...  

Coal Bottom Ash (CBA) is the waste material produced by coal-based power plants, particularly in Malaysia around 1.7 million tons of CBA was produced annually, which is major environmental concern. Therefore, the use of CBA as a partial replacement of cement in concrete is a possible solution for that pollution; this approach also creates a new corridor in the field of concrete production. However, this study aims to evaluate the effects of CBA as cementitious material on the concrete properties. This study incorporated 10% CBA as a cement replacement by weight method in concrete. However, concrete samples were prepared with and without CBA and immersed in water for 7, 28, 56 and 90 days. Next, the performances of concrete with and without CBA were evaluated in terms of workability, compressive strength, and rapid chloride permeability test. It was found that due to presence of CBA in concrete, workability reduces; no substantial growth in compressive strength at the early ages but substantial rise in strength was noticed after 56 days. Almost 4.7% higher strength was recorded than the control specimens at 90 days. Besides that, concrete containing CBA has lower chloride penetration as compared to the control specimen, which shows its better durability performance. It can be concluded that CBA has an enormous potential to be utilized as a cementitious material in durable concrete production.


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