Thermal Activation of Kaolin: Effect of Kaolin Mineralogy on the Activation Process

Kaolin is an industrial mineral used in a wide variety of applications due to its crystalline structure, mineral and elemental composition. After kaolin undergoes heat treatment in a specific temperature range, metakaolin, which exhibits a strong pozzolanic reaction, is formed. This paper examines the effects of different kaolin qualities on the thermal activation process of metakaolin production. The qualities of kaolin depend on the impurities they contain, such as mica, feldspar and quartz. In this study, four different samples of kaolin are investigated. Each sample was heat treated in a lab-scale rotary kiln in order to study the chemical, structural and morphological changes that occurred and their influence on pozzolanic activity. The parameters being considered in the experimental process were the temperature and the duration of the treatment. Thus, the calcination process for each of the four kaolin types was carried out at 600, 650 and 700 °C for 3 h. The occurred changes were monitored using XRD, FTIR and DTA analysis. Additionally, the reactivity of all thermally treated samples was evaluated based on the Chapelle test. The results showed that the fewer the impurities, the easier the transformation of the material to metakaolin. The optimum result was the metakaolin, which originated from the purest quality of kaolin and was comparable to the commercial product. Finally, the pozzolanic activity of the thermally activated samples also depended on the purity of the kaolin.

Use of clay from a local source for calcination and subsequent preparation of the mixed cement

This paper deals with the use of calcinated clay and micronized limestone as supplementary cementitious materials (SMCs) for preparation of blended Portland cement CEM II/B-M (Q-LL). Clay used in this study was calcinated at 700°C and pozzolanic activity after calcination was assessed using accelerated R3 pozzolanic test and modified Chapelle test. The influence of calcinated clay and limestone addition on mechanical properties and hydration process was investigated and an optimal ratio for 35% clinker replacement was found. Initial decrease of mechanical strength at early ages, caused by SCM addition, was almost compensated during maturation of the binder.

Rapid Evaluation of the Pozzolanic Activity of Bayer Red Mud by a Polymerization Degree Method: Correlations with Alkali Dissolution of (Si+Al) and Strength

A large amount of Bayer process red mud is discharged in the process of alumina production, which has caused significant pollution in the environment. The pozzolanic activity of Bayer red mud as a supplementary cementitious material is a research hotspot. In this work, a new method for Fourier-transform infrared spectrometry is used to determine the polymerization degree of Bayer red mud in order to evaluate its pozzolanic activity. Based on the results of the dissolution concentration of (Si+Al), strength index and polymerization degree of Bayer red mud, the relationships between different evaluation methods were analyzed, and the relevant calculation formulas of pozzolanic activity were obtained. The results showed that different evaluation methods can reflect the variation law of pozzolanic activity in Bayer red mud. The polymerization degree of Bayer red mud had a good linear relationship with the pozzolanic activity index obtained by the strength index and dissolution concentration of (Si+Al), respectively. The polymerization degree was negatively correlated with pozzolanic activity index and dissolution concentration of (Si+Al), and the correlation coefficients were greater than 0.85. Therefore, this method was found to be effective and hence can be used as a rapid and simple test for pozzolanic activity evaluation of Bayer red mud.

Assessment of a Municipal Solid Waste Incinerator Bottom Ash as a Candidate Pozzolanic Material: Comparison of Test Methods

New generations of green concretes are often consuming large amounts of industrial waste, as recycled or manufactured aggregates and alternative binders substituting ordinary Portland cement. Among the recycled materials that may be used in civil engineering works, construction and demolition waste (C&DW), fly ashes, slags and municipal solid waste incinerator bottom ashes (MSWI BA) are those most diffused, but at the same, they suffer due to a large variability of their properties. However, the market increasingly asks for new materials capable of adding some specific features to construction materials, and one of the most interesting is the pozzolanic activity. Hence, this work deals with an experimental study aimed at assessing the technical feasibility of using an industrial waste comprised largely of MSWI BA, with small quantities of C&DW and electric arc furnace slag (EAFS), in green cement-based mixtures (cement paste and mortars). The aim of the work is to achieve the goal of upcycling such waste and avoiding its disposal and landfilling. Particularly, the test methods for assessing the pozzolanic activity of this waste are discussed, analyzing the efficacy of indirect methods such as the strength activity index (SAI), the conductivity test and the efficiency factor (k), together with a direct method based on lime consumption.

The Effect of the Calcination Temperature on the Physical, Chemical and Mineralogical Characteristics of Sugar Cane Bagasse Ash (SCBA) for Use As Pozzolan

Statement of Novelty: This study analyzes the influence of the washing process and the calcination temperature on the morphological, physical, chemical and mineralogical characteristics of SCBA. The objective of the present study is to evaluate the morphological, physical, chemical and mineralogical characteristics of sugar cane bagasse ash (SCBA). The ashes were obtained by calcination of sugarcane bagasse (SCB), a waste product generated by the sugar and alcohol industry, at temperatures of 500°C, 600° C and 700°C, and the influence of this calcination on the pozzolanic activity of SCBA. The techniques used to characterize these ashes include helium gas picnometry, sedigraphy, scanning electron microscopy (SEM), X-ray fluorescence (XRF), X-ray diffractometry (XRD) and Fourier transform infrared spectrometry (FTIR). The evaluation of the pozzolanicity of these ashes was carried according to chemical titration method as proposed by Fratini, modified Chapelle method and finally using the pozzolanic activity index (PAI) with cement. The results showed that the SCBA presented high pozzolanicity, regardless of the calcination temperature.