Preparation and Characterization of Matrimid-Based Carbon Membrane Supported on Tube for CO2 Separation

2014 ◽  
Vol 1025-1026 ◽  
pp. 770-775 ◽  
Author(s):  
W.N.W. Salleh ◽  
N.A.I.M. Isa ◽  
Norazlianie Sazali ◽  
Ahmad Fauzi Ismail

A series of research had been conducted to alter the performance of carbon membranes by manipulating the parameters during the fabrication process. In this study, the effects of carbonization temperature on the performance of carbon membrane were investigated. Matrimid-based carbon membrane supported on ceramic tube was fabricated through the dip-coating technique. The prepared membranes were characterized by using the scanning electron microscopy (SEM) and pure gas permeation test for the study on morphological structure and gas separation performance, respectively. The carbonization process was performed at different carbonization temperatures (600, 700, and 800 oC) for the same heating rate of 1 oC/min under Ar flow. The increment of carbonization temperature produced carbon membrane with small size of pores. The carbon membrane prepared at 800 oC showed the highest CO2/CH4 and CO2/N2 selectivity of 79.65 and 74.76, respectively.

Author(s):  
N. Sazali ◽  
W. N. W. Salleh ◽  
K. Kadirgama

In this study, the effect of drying time on the performance of tubular carbon membrane was investigated. P84 co-polyimide blends with Nanocrystalline cellulose (NCC)-based carbon membrane supported on ceramic tube was fabricated through the dip-coating technique. This study aims to investigate the effect of various drying times (12 hours, 24 hours, 3 days and 7 days) on the carbon dioxide separation properties. The gas permeation test of the resultant tubular carbon membrane was determined by using pure gas of CO2 and N2. In order to enhance the membrane performance, final carbonization temperature was executed at 800oC in Argon environment with flow rate of 200 mL/min. From the results, it was found that the best drying times was within 24 hours and such membrane showed the highest CO2/N2 selectivity (66.32±2.18).


Author(s):  
Mohd Syafiq Sharip ◽  
Norazlianie Sazali ◽  
Fatin Nurwahdah Ahmad

Hydrogen (H2)-based economy development is expected to create extensive need for efficient collecting strategies of fairly high purity H2. The aim of a H2-selective membrane is to manipulate H2’s high diffusivity characteristics as well as to restrict the outcome of lower solubility. Carbon membranes offer high potential in gas separation industry due to its highly permeable and selective. Therefore, this study aims to investigate the effect of carbonization parameter, i.e., polymer concentration on the gas separation properties. Matrimid 5218 was used as a precursor for carbon tubular membrane preparation to produce high quality of carbon membrane via carbonization process. The polymer solution was coated on the surface of tubular ceramic tubes using dip-coating method. Matrimid 5218-based carbon tubular membranes were fabricated and characterized in terms of its structural morphology, chemical structure, thermal stability, and gas permeation properties by using scanning electron microscopy (SEM), Fourier transform infrared (FTIR), and pure gas permeation system, respectively. The polymer solution containing 15 wt% Matrimid 5218 shows the best formulation for the preparation of Matrimid 5218-based carbon tubular membrane. The highest H2/N2 selectivity of 401.08±2.56 was obtained for carbon membrane carbonized at 800oC with heating rate of 2oC/min.


2017 ◽  
Vol 16 (1) ◽  
Author(s):  
W. N. W. Salleh ◽  
A. F. Ismail ◽  
M. A. Rahman

Preparation of carbon membranes has rapidly attracted much attention in gas separation processes because of thermal and chemical stabilities and exhibit superior separation performance. Carbon hollow fiber membranes (CHFM)s derived from polymer blend of polyetherimide (PEI) and polyvinylpyrrolidone (PVP) were extensively prepared through stabilization under air atmosphere followed by carbonization under N2 atmosphere. The effects of the stabilization temperature on the morphological structure and gas permeation properties were investigated by means of scanning electron microscopy (SEM) and single gas permeation system. Experimental results indicate that the transport mechanism of small gas molecules of N2, CO2, and CH4 is dominated by the molecular sieving effect. Based on morphological structure and gas permeation properties, an optimum stabilization condition for the preparation of CHFM derived from PEI/PVP was found at 300°C under air atmosphere. The selectivity of about 55 and 41 for CO2/CH4 and CO2/N2, respectively, were obtained.


Author(s):  
N. Sazali ◽  
W. N. W. Salleh ◽  
N. Arsat ◽  
Z. Harun ◽  
K. Kadirgama

In this study, the effect of carbonization temperature on the performance of carbon membrane was being investigated. P84 co-polyimide-based tubular carbon membrane were fabricated through the dip-coating technique. The prepared membranes were characterized by using the thermogravimetric analysis and scanning electron microscopy. CO2, N2, and CH4 pure gas were utilized in determination of the carbon membrane’s permeation attributes. In order to enhance the membrane’s performance, carbonization process was performed in Ar environment; with the flow rate of 200 ml/min. The carbonization process was done at various temperature, namely 600 oC, 700 oC, 800 oC and 900 oC in a constant heating rate of 3 oC/min. The increased in the temperature of carbonization leads to the production of small pores size carbon membrane. Carbon membrane prepared at 800 oC showed the highest CO2/CH4 and CO2/N2 selectivity of 63.2±5.2 and 61.3±1.7, respectively.


2020 ◽  
Vol 4 (1) ◽  
pp. 60-67
Author(s):  
Mohd Syafiq Sharip ◽  
Norazlianie Sazali

Hydrogen (H2)-based economy development is expected to create extensive need for efficient collecting strategies of fairly high purity H2. The aim of a H2-selective membrane is to manipulate H2’s high diffusivity characteristics as well as to restrict the outcome of lower solubility. Carbon membranes offer high potential in gas separation industry due to its highly permeable and selective. Therefore, this study aims to investigate the effect of pyrolisis temperature on the gas separation properties. Matrimid 5218 used as a precursor for carbon tubular membrane preparation to produce high quality of carbon membrane via pyrolisis process. The polymer solution was coated on the surface of tubular ceramic tubes by using dip-coating method. Dip-coating technique offer high potential in fabricating defect free carbon membrane. The polymer tubular membrane was then carbonized under argon atmosphere at 600, 700, and 800, and 900oC with heating rate of 2 oC/min. Matrimid 5218-based carbon tubular membranes were fabricated and characterized in terms of its structural morphology, chemical structure, thermal stability, and gas permeation properties by using scanning electron microscopy (SEM), Fourier transform infrared (FTIR), and pure gas permeation system, respectively. The highest H2/N2 selectivity of 401.08±2.56 was obtained for carbon membrane carbonized at 800oC with heating rate of 2oC/min


2014 ◽  
Vol 983 ◽  
pp. 246-250
Author(s):  
Norazlianie Sazali ◽  
W.N.W. Salleh ◽  
Zawati Harun ◽  
Ahmad Fauzi Ismail

Membrane gas separation is a forthcoming technology that advertised a great commercial potential in diverse industrial applications. Consequently, membrane-based natural gas processing has been among the fastest growing segments of the economic growth. The turbostratic structure of carbon membranes has been affirmed to accommodate with good separation selectivity for permanent gases. With that, the most auspicious technique acquired is by controlling the carbonization temperature during the carbon membrane fabrication. In this study, polymer-based carbon tubular membranes have been fabricated and characterized in terms of its structural morphology and gas permeation properties. Polyimide (Matrimid 5218) was used as a precursor for carbon tubular membrane preparation to produce high quality of carbon membrane via carbonization process. The polymer solution was coated on TiO2 –ZrO2 tubular tubes (Tami) by using dip-coating method. The polymer tubular membrane was then carbonized under Nitrogen atmosphere at 600, 750, and 850 ◦C. The structural morphology of the resultant carbon membranes was analyzed by means of scanning electron microscope (SEM). Pure gas permeation tests were performed using CO2 and N2 gases at 8 bars and room temperature. Based on the results, the highest CO2/ N2 selectivity of 79.53 was obtained for carbon membrane prepared at 850 oC.


2011 ◽  
Vol 675-677 ◽  
pp. 1185-1188
Author(s):  
Bing Zhang ◽  
Yong Hong Wu ◽  
Tong Hua Wang ◽  
Jie Shan Qiu ◽  
Tie Jun Xu ◽  
...  

A novel cheap blended precursor phenolic resin/poly(vinyl alcohol) (PR/PVA) was developed to prepare carbon membranes. The effect of two curing methods (i.e., crosslinker and preoxidation) on the gas separation performance of their derived carbon membranes was investigated. Thermogravimetric analysis (TGA), Differential scanning calorimetry (DSC) and Fourier transform infrared (FTIR) spectroscopy were used to analyze the thermal stability of precursor and the changes in functional groups on membrane surface. The gas permeation of carbon membranes was tested for H2 and N2. The results show that PR, PR/PVA, and two PR/PVA cured samples have three thermal degradation stages. The thermal stability for original PR/PVA membrane is significantly improved via the method of preoxidation or crosslinker. Similar crosslinking structure is formed by the two curing methods. However, carbon membranes from crosslinker method present two-fold higher in hydrogen permeability and four-fold higher in selectivity than that from preoxidation method.


2015 ◽  
Vol 1112 ◽  
pp. 145-148 ◽  
Author(s):  
W.N.W. Salleh ◽  
Norazlianie Sazali ◽  
H. Hasbullah ◽  
Norhaniza Yusof ◽  
Juhana Jaafar ◽  
...  

Membrane-based separation technology has been widely applied for large-scale industrial CO2 capture due to its lower energy consumption and low pollutant production compared with other conventional techniques. The desirable properties in high performance gas separation membranes involve steps that must carefully be designed and controlled. This study investigates the role of carbonization temperature in the fabrication and performance analysis of carbon membranes prepared from polyimide. A commercial polyimide, Matrimid® 5218, was coated on the surface of ceramic tube to produce supported polymer membrane. The prepared polymer membrane was then carbonized under nitrogen atmosphere to produce supported carbon membrane for CO2/CH4 separation. The resulting carbon tubular membrane separation performance was evaluated using pure gas permeation test. Results showed that the suitable carbonization temperature for Matrimid-based carbon tubular membrane was at 850 °C. The highest selectivity for CO2/CH4 of 82.47 was obtained from carbon tubular membrane prepared at 850 °C.


2019 ◽  
Vol 15 (3) ◽  
pp. 447-450 ◽  
Author(s):  
Norazlianie Sazali ◽  
Mohd Syafiq Sharip ◽  
Haziqatulhanis Ibrahim ◽  
Wan Norharyati Wan Salleh ◽  
Nur Izwanne Mahyon ◽  
...  

In this study, the influence of carbonization environment on the performance of Tubular Carbon Membrane (TCMs) was explored. P84 co-polyimide/Nanocrystalline cellulose-based TCMs were synthesized by dip-coating technique. The permeation properties of TCMs were determined by employing pure gas of CO2 and N2. Heat treatment processes were carried out under different environment (Argon, Nitrogen, and Helium) with the flow rate of 200 ml/min to boost the membrane’s performance. The carbonization process was performed at a consistent carbonization temperature of 800oC under heating rate of 3oC/min. Carbonization under Argon environment was found to be the best condition for PI/NCC-based TCMs preparation with the permeance of 3.22±3.21and 213.56±2.17 GPU for N2, and CO2 gases, respectively. This membrane exhibited the uppermost CO2/N2 selectivity of 66.32±2.18. TCMs prepared under Ar environment experienced less weight loss while exhibiting highest CO2/N2 selectivity as compared to those prepared under He and N2 environment.


2012 ◽  
Vol 12 (1) ◽  
pp. 51 ◽  
Author(s):  
W.Z. Wan Nurul Huda ◽  
M.A. Ahmad

In this work, polyetherimide (PEI) was used as a main precursor to prepare carbon molecular sieve (CMS) membranes coated on a porous α-alumina disk via inert pyrolysis process. The PEI precursor was modified by blending with poly(ethylene glycol) (PEG) and its effect on the gas transport property of carbon membrane pyrolyzed at 873K was examined. The coating solution was prepared by PEI diluted in N-methylpyrrolidone (NMP) and coated onto support by dip-coating technique. Uniform CMS membranes were obtained by repeated dip-coating and pyrolysis of PEI and PEI/PEG. The structure and the single gas permeation properties of PEI and PEI/PEG CMS membrane were investigated.The thermal stability of CMS membranes prepared was determined by thermal gravimetric analysis (TGA). Elemental analysis, scanning electron microscopy (SEM), and Attenuated Total Reflectance Infrared (ATR-IR) Spectroscopy were employed to characterize the resulting membranes. The gas permeation of the CMS membranes was tested using three gases: methane, carbon dioxide, and oxygen and performed at 298K. The best performance was obtained by using PEI/PEG CMS membrane, whereby CO2 permeability should be 400.44x10-10 mol.m-2.s-1.Pa-1.


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