Laser Transmission Welding of Thermoplastic: Experimental Investigation Using Polycarbonate

2015 ◽  
Vol 1091 ◽  
pp. 63-69 ◽  
Author(s):  
Sekou Singare ◽  
Sheng Gui Chen ◽  
Jian Jun Zou ◽  
Nan Li

The use of lasers for joining plastics is growing. Several different approaches are being developed for laser welding of plastics. The main principle now used to laser-weld plastics is known as “transmission welding.” Transmission welding has demonstrated that precise, controllable heating and melting of low melting point thermoplastics can be produced at the interface between a transmissive and an absorptive plastic. [1-8]

2012 ◽  
Vol 445 ◽  
pp. 454-459 ◽  
Author(s):  
M.R. Nakhaei ◽  
N.B. Mostafa Arab ◽  
F. Kordestani

Laser welding of plastic materials has a wide range of applications in the packaging, medical, electronics and automobile industries provided it can predict high quality welds compared with other joining methods. Laser welding process parameters can affect the quality of welds. In this paper, Artificial Neural Network (ANN) is used to model the effects of laser power, welding speed, clamp pressure and stand-off distance on weld lap-shear strength in laser transmission welding (LTW) of acrylic (polymathy methacrylate). A set of experimental data on diode laser weld lap-shear strengths was used to train and test the ANN from which the neurons relations were gradually extracted to develop a model. The developed ANN model can be used for the analysis and prediction of the complex relationships between the above mentioned process parameters and weld lap-shear strength. The results indicated that increase in laser power and clamp pressure increases the weld lap-shear strength whereas welding speed and stand off distance had a decreasing affect on shear strength at high value.


2009 ◽  
Vol 83-86 ◽  
pp. 611-615
Author(s):  
Numan Abu-Dheir ◽  
Bekir Sami Yilbas

Laser welding of steel 316L sheets is considered and the effects of laser welding parameters on the laser weld quality and metallurgical changes in the weld section are presented. The laser weld quality is assessed through careful examination of weld geometrical features, and the resulting weld microstructure. Metallurgical changes in the weld sites are examined using optical, and electron scanning microscope (SEM). Two levels of heat inputs are used-1500W and 2000W; and two scanning speeds of 2cm/s and 4cm/s are used to laser weld 316L sheets. It is found that at the high laser power intensities, evaporation takes place in the irradiated region and as the laser power intensity increases further, a cavity is formed at the top surface of the welding cross section. A similar situation is also observed as the laser scanning speed reduces. The low diffusivity of the alloying elements at high temperatures preserves the segregation profile. The scattered partitioning of the cells and dendrite boundaries are observed due to the presence of Cr and Mo.


1970 ◽  
Vol 92 (3) ◽  
pp. 435-440 ◽  
Author(s):  
C. W. Allen ◽  
A. A. McKillop

The squeeze film between two plane annuli is examined theoretically and experimentally. The theoretical analysis considers the inertia due to the “centrifugal effect” but neglects all other inertia terms. The experimental investigation is by means of a free-falling spinning rotor which is decelerated by the squeeze film. Fluids examined are kerosene, SAE 10 oil, and a low melting point liquid metal. Good agreement between the predicted and actual decay rates is obtained for kerosene but that for the oil and liquid metal is only fair. The theoretical and experimental values of film thickness are in good agreement. The results for the liquid metal suggest the possibility of a thin air film between the rotor and the liquid metal.


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