Effect of TiO2 and MgO on Microstructure of α-Alumina Ceramics and its Sintering Behavior

2015 ◽  
Vol 1112 ◽  
pp. 519-523 ◽  
Author(s):  
Jarot Raharjo ◽  
Sri Rahayu ◽  
Tika Mustika ◽  
Masmui ◽  
Dwi Budiyanto

Observation on the effect of adding titanium oxide (TiO2) and magnesium oxide (MgO) on the sintering of α-alumina (Al2O3) has been performed. In this study, technical alumina used as basic material in which the sample is formed by the pressureless sintering/cold press and sintered at 1500°C which is lower than alumina sintering temperature at 1700°C. Elemental analysis, observation of microstructure, hardness, fracture toughness and density measurements were carried out to determine the physical and mechanical properties of alumina. The results indicate a change in the microstructure where the content of the platelet structure are much more than the equilateral structure. At sintering temperature of 1500°C, neck growth occurs at ceramics grain, supported by the results of the density test which indicate perfect compaction has occurred in this process.

2012 ◽  
Vol 455-456 ◽  
pp. 650-654 ◽  
Author(s):  
He Yi Ge ◽  
Jian Ye Liu ◽  
Xian Qin Hou ◽  
Dong Zhi Wang

The physical and mechanical properties of nanometer ZrO2-ZrO2fiber composite ceramics were studied by introduction of ZrO2fiber. ZrO2composite ceramics at different sintering temperature was investigated by porosity and water absorption measurements, flexual strength and thermal shock resistance analysis. Results showed that ZrO2composite ceramics containing 15 wt% ZrO2fiber with sintering temperature of 1650°C exhibited good mechanical properties and thermal shock resistance. The porosity and the water absorption were 8.84% and 1.62%, respectively. The flexual strength was 975 MPa and the thermal shock times reached 31 times. Scanning electron microscope (SEM) was used to analyze the microstructure of ZrO2composite ceramics.


2015 ◽  
Vol 75 (7) ◽  
Author(s):  
Amir Arifin ◽  
Abu Bakar Sulong ◽  
Norhamidi Muhamad ◽  
Junaidi Syarif

Hydroxyapatite (HA) has been widely used in biomedical applications due to its excellent biocompatibility. However, Hydroxyapatite possesses poor mechanical properties and only tolerate limited loads for implants. Titanium is well-known materials applied in implant that has advantage in mechanical properties but poor in biocompatibility. The combination of the Titanium alloy and HA is expected to produce bio-implants with good in term of mechanical properties and biocompatabilty. In this work, interaction and mechanical properties of HA/Ti6Al4V was analyzed. The physical and mechanical properties of HA/Ti6Al4V composite powder obtained from compaction (powder metallurgy) of 60 wt.% Ti6Al4V and 40 wt.% HA and sintering at different temperatures in air were investigated in this study. Interactions of the mixed powders were investigated using X-ray diffraction. The hardness and density of the HA/Ti6Al4V composites were also measured. Based on the results of XRD analysis, the oxidation of Ti began at 700 °C. At 1000 °C, two phases were formed (i.e., TiO2 and CaTiO3). The results showed that the hardness HA/Ti6Al4V composites increased by 221.6% with increasing sintering temperature from 700oC to 1000oC. In contrast, the density of the composites decreased by 1.9% with increasing sintering temperature. 


2014 ◽  
Vol 46 (1) ◽  
pp. 3-13 ◽  
Author(s):  
W. Liu ◽  
Z. Xie

The pressureless sintering behaviors of two widely used submicron alumina (MgOdoped and undoped) with different solid loadings produced by injection molding have been studied systematically. Regardless of the sinterability of different powders depending on their inherent properties, solid loading plays a critical role on the sintering behavior of injection molded alumina, which greatly determines the densification and grain size, and leads to its full densification at low temperatures. As compared to the MgO-doped alumina powder, the undoped specimens exhibit a higher sinterability for its smaller particle size and larger surface area. While full densification could be achieved for MgO-doped powders with only a lower solid loading, due to the fact that MgO addition can reduce the detrimental effect of the large pore space on the pore-boundary separation.


2011 ◽  
Vol 306-307 ◽  
pp. 754-757 ◽  
Author(s):  
Xian Qin Hou ◽  
Jian Ye Liu ◽  
He Yi Ge

The physical and mechanical properties of alumina (Al2O3) ceramics by introduction of zirconia (ZrO2) fiber were studied. ZrO2/Al2O3ceramics at different sintering temperature was investigated by porosity and water absorption measurements, flexual strength and thermal shock resistance analysis. Results showed that Al2O3 ceramics containing 15 wt% ZrO2fiber with sintering temperature of 1650°C exhibited good mechanical properties and thermal shock resistance. The porosity and water absorption were 7.4% and 0.69%, respectively. The flexual strength was 613 MPa and the thermal shock times reached 29 times. Scanning electron microscope (SEM) was used to analyze the microstructure of Al2O3 ceramics.


1992 ◽  
Vol 269 ◽  
Author(s):  
Jinsong Zhang ◽  
Lihua Cao ◽  
Fei Xia

ABSTRACTThe Si3N4 ceramics(91wt%Si3N4+5wt%Y2O3+4wt%Al2O3) of room temperature strength 620--760 MPa and fracture toughness 7 MPa-m½ were prepared by microwave sintering and their microstructure and mechanical properties were studied.The experiment results show that the higher N2 pressure (>4atm) is very necessary for microwave sintering of Si3N4 ceramics; microwave sintering can greatly decrease the sintering temperature to 1500* C, and increase the transformation rate of α to β-Si3N4,and reduce the total sintering time to about 1 hour. The mechanical properties of the Si3N4 ceramics sintered by microwave are better than that by conventional pressureless sintering.


2020 ◽  
Vol 10 (22) ◽  
pp. 8279
Author(s):  
Elisa Fiume ◽  
Gianpaolo Serino ◽  
Cristina Bignardi ◽  
Enrica Verné ◽  
Francesco Baino

The intrinsic brittleness of bioactive glasses (BGs) is one of the main barriers to the widespread use of three-dimensional porous BG-derived bone grafts (scaffolds) in clinical practice. Among all the available strategies for improving the mechanical properties of BG-based scaffolds, strut densification upon sintering treatments at high temperatures represents a relatively easy approach, but its implementation might lead to undesired and poorly predictable decrease in porosity, mass transport properties and bioactivity resulting from densification and devitrification phenomena occurring in the material upon heating. The aim of the present work was to investigate the sinter-crystallization of a highly bioactive SiO2-P2O5-CaO–MgO–Na2O–K2O glass (47.5B composition) in reference to its suitability for the fabrication of bonelike foams. The thermal behavior of 47.5B glass particles was investigated upon sintering at different temperatures in the range of 600–850 °C by means of combined thermal analyses (differential thermal analysis (DTA) and hot-stage microscopy (HSM)). Then, XRD measurements were carried out to identify crystalline phases developed upon sintering. Finally, porous scaffolds were produced by a foam replica method in order to evaluate the effect of the sintering temperature on the mechanical properties under compression loading conditions. Assessing a relationship between mechanical properties and sintering temperature, or in other words between scaffold performance and fabrication process, is a key step towards the rationale design of optimized scaffolds for tissue repair.


2008 ◽  
Vol 368-372 ◽  
pp. 1764-1766 ◽  
Author(s):  
Yu Jin Wang ◽  
Lei Chen ◽  
Tai Quan Zhang ◽  
Yu Zhou

The ZrC-W composites with iron as sintering additive were fabricated by hot-press sintering. The densification, microstructure and mechanical properties of the composites were investigated. The incorporation of Fe beneficially promotes the densification of ZrC-W composites. The relative density of the composite sintered at 1900°C can attain 95.3%. W2C phase is also found in the ZrC-W composite sintered at 1700°C. The content of W2C decreases with the increase of sintering temperature. However, W2C phase is not identified in the composite sintered at 1900°C. The flexural strength and fracture toughness of the composites are strongly dependent on sintering temperature. The flexural strength and fracture toughness of ZrC-W composite sintered at optimized temperature of 1800°C are 438 MPa and 3.99 MPa·m1/2, respectively.


2014 ◽  
Vol 1040 ◽  
pp. 819-823 ◽  
Author(s):  
Aleksander S. Ivashutenko ◽  
Nikita Martyushev ◽  
Igor G. Vidayev

Technology for manufacturing products by magnetic pulse compaction from oxide powders of the (ZrO2 – Y2O3) – Al2O3 system is presented in the paper. Diagram of the magnetic-pulse press with its operating principle being based on Ampere's law is given. Physical and mechanical properties of the obtained compacts are determined. The main feature of the designed technology is the reduced sintering temperature (200 °С) and the acquired fine-grained structure of the products. Another significant advantage achieved by applying the technology is the possibility for manufacturing fine-grained structure ceramic products with high mechanical properties.


Author(s):  
Shufeng Li ◽  
Hiroshi Izui ◽  
Michiharu Okano ◽  
Weihua Zhang ◽  
Taku Watanabe

Zirconia (Y2O3)-alumina ceramic nanocomposites were fabricated by spark plasma sintering (SPS). A commercially available nanocomposite powder TZP-3Y20A was used as starting powder, the other from conventionally mechanical mixed powder 3YSZ-20A used for comparison. The effect of sintering temperature on the densification, sintering behavior, mechanical properties, and microstructure of the composites were investigated. The results show that the density increase with increasing of sintering temperature, and thus mechanical properties were strengthened with enhancing of densification. The nanocomposite powder TZP-3Y20A was easily sintered and good mechanical properties were achieved, compared with the powder from conventionally mechanical mixed, where the maximum strength and toughness of composites are 967 MPa and 5.27 MPam1/2, respectively.


2019 ◽  
Vol 805 ◽  
pp. 65-70
Author(s):  
Suchittra Inthong ◽  
Denis Russell Sweatman ◽  
Sukum Eitssayeam ◽  
Tawee Tunkasiri

This research is concerned with the effect of sintering temperature on physical and mechanical properties. This Hydroxyapatite-calcium titanate (HA-CT) composites were synthesized using conventional route technique. The HA-CT composites were sintered between 1200 up to 1300 °C. The effect of sintering temperature on the physical and mechanical properties of HA-CT composites was discussed. The physical properties were studied in term of densification and apparent porosity. As well as, the mechanical properties were determined in term of Vickers microhardness. The increasing of the sintering temperature increased both of the bulk density and the Vickers microhardness properties. However, the apparent porosity was decreased with increasing sintering temperature. The highest bulk density was found at 0.15 mol.% of CT in HA-CT composites which was sintered at 1300 °C for 3 h. Moreover, the mechanical properties as a function of the sintering temperature and the CT contents were also discussed and compared with other related work.


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