Processibility and Mechanical Properties of Mullite-Filled Styrene Butadiene Rubber Composites

2011 ◽  
Vol 284-286 ◽  
pp. 401-410
Author(s):  
Qiong Qiong Liu

Mullite (3A12O3·2SiO2) is an aluminosilicate ceramic of great technological importance. We investigated its potential as fillers in rubber. Mullites untreated or treated with 3% γ-mecapto-propyltrimethoxysilane (A-189) were added into styrene-butadiene rubber (SBR) materials on a laboratory-sized two-roll mill. For comparison, commercial precipitated silica was also used. The effect of these fillers on the cure characteristics, processibility and mechanical properties of SBR at various loadings, ranging from 0 to 50 phr was investigated. The results showed that mullite was a semi-reinforcing filler for SBR materials and exhibits better overall cure properties, lower Mooney viscosity, lower tensile set, better resilience as compared to precipitated silica, while it is inferior to precipitated silica especially with regard to tensile strength, tear strength and abrasion resistance. The presence of the silane coupling agent can enhance mechanical properties of filled SBR vulcanizates to some extent.

1988 ◽  
Vol 61 (4) ◽  
pp. 555-567 ◽  
Author(s):  
S. Debnath ◽  
Prajna P. De ◽  
D. Khastgir

Abstract We have studied the effect of addition of (a) mica, (b) silane coupling agent, and (c) silane-treated mica on the ambient dielectric properties of vulcanized styrene-butadiene rubber. It is observed that both dielectric constant and dielectric loss increase as mica, silane, and silane-treated mica are added. The increase is more pronounced in the case of silane-treated mica than for the untreated mica systems. The observed values of dielectric constants are in close agreement with the calculated ones obtained from different theories of heterogeneous dielectrics. Dielectric strength shows an increasing trend in the presence of mica. At higher mica loading, D.C. conductivity decreases slightly.


2020 ◽  
pp. 089270572093080
Author(s):  
MM Abdel-Aziz ◽  
Mona K Attia

The mechanical properties of γ-irradiated ethylene propylene diene monomer (EPDM)/high styrene-butadiene rubber (HSBR) blends were investigated with special reference to the effects of blend ratio. Among the blends, the one with 80/20 EPDM/HSBR has been found to exhibit the highest tensile, hardness, thermal, and abrasion properties. The effect of γ-irradiation dose on the mechanical properties namely tensile strength and elongation at break was investigated. The effect of silane coupling agent on the mentioned properties of the EPDM/HSBR blend was studied. The results showed that the mechanical and the thermal properties of the γ-irradiated EPDM/HSBR blend improved with the addition of the silane coupling agent due to the increase in the cross-linking density. The inclusion of both the 30 phr fumed silica and N, N- m-phenylenedimaleimide coagent in the 80/20 EPDM/HSBR nanocomposite irradiated to 150 kGy leads to a synergistic effect. Thermogravimetric analysis was carried out to analyze the thermal stability of the nanocomposites. The mechanical properties have been interpreted in terms of the morphology of the blends as attested by scanning electron microscope.


Polymers ◽  
2020 ◽  
Vol 12 (12) ◽  
pp. 3058
Author(s):  
Sang Yoon Lee ◽  
Jung Soo Kim ◽  
Seung Ho Lim ◽  
Seong Hyun Jang ◽  
Dong Hyun Kim ◽  
...  

The methoxy-type silane coupling agents were synthesized via the modification of the hydrolyzable group and characterized to investigate the change in properties of silica/rubber composites based on the different silane coupling agent structures and the masterbatch fabrication methods. The prepared methoxy-type silane coupling agents exhibited higher reactivity towards hydrolysis compared to the conventional ethoxy-type one which led to the superior silanization to the silica filler surface modified for the reinforcement of styrene-butadiene rubber. The silica/rubber composites based on these methoxy-type silane coupling agents had the characteristics of more developed vulcanization and mechanical properties when fabricated as masterbatch products for tread materials of automobile tire surfaces. In particular, the dimethoxy-type silane coupling agent showed more enhanced rubber composite properties than the trimethoxy-type one, and the environmentally friendly wet masterbatch fabrication process was successfully optimized. The reactivity of the synthesized silane coupling agents toward hydrolysis was investigated by FITR spectroscopic analysis, and the mechanical properties of the prepared silica-reinforced rubber polymers were characterized using a moving die rheometer and a universal testing machine.


2021 ◽  
Author(s):  
Anand G ◽  
S. Vishvanathperumal

Abstract In the current research, investigation of natural rubber (NR)/styrene butadiene rubber (SBR) reinforced with carbon black (CB)/silica (Si) and with and without silane coupling agent (Si69) was analyzed. The total hybrid filler (CB/Si) concentration in the composite was fixed at 50 phr. Cure characteristics, mechanical properties and surface morphology were examined. The addition of a silane coupling agent improves the mechanical properties of NR/SBR rubber composites reinforced with CB/Si hybrid fillers. Compared with NR/SBR composites with Si69, addition of 0/50 CB/Si resulted in 53% decrease of tensile strength and 81% increase of elongation at break, superior to that of NR/SBR composites without Si69. When Si69 was used as a binding agent, the scanning electron micrograph (SEM) of the tensile fractured surface clearly shows the better dispersion of hybrid fillers in the NR/SBR matrix.


Polymers ◽  
2021 ◽  
Vol 13 (15) ◽  
pp. 2413
Author(s):  
Mariapaola Staropoli ◽  
Vincent Rogé ◽  
Enzo Moretto ◽  
Joffrey Didierjean ◽  
Marc Michel ◽  
...  

The improvement of mechanical properties of polymer-based nanocomposites is usually obtained through a strong polymer–silica interaction. Most often, precipitated silica nanoparticles are used as filler. In this work, we study the synergetic effect occurring between dual silica-based fillers in a styrene-butadiene rubber (SBR)/polybutadiene (PBD) rubber matrix. Precipitated Highly Dispersed Silica (HDS) nanoparticles (10 nm) have been associated with spherical Stöber silica nanoparticles (250 nm) and anisotropic nano-Sepiolite. By imaging filler at nano scale through Scanning Transmission Electron Microscopy, we have shown that anisotropic fillers align only in presence of a critical amount of HDS. The dynamic mechanical analysis of rubber compounds confirms that this alignment leads to a stiffer nanocomposite when compared to Sepiolite alone. On the contrary, spherical 250 nm nanoparticles inhibit percolation network and reduce the nanocomposite stiffness.


2020 ◽  
Vol 10 (20) ◽  
pp. 7244
Author(s):  
Sung Ho Song

As eco-friendly “green tires” are being developed in the tire industry, conventionally used carbon black is being replaced with silica in rubber compounds. Generally, as a lubricant and dispersing agent, processing aids containing zinc ions have been employed as additives. However, as zinc is a heavy metal, alternative eco-friendly processing aids are required to satisfy worldwide environmental concerns. Furthermore, non-toxic, degradable, and renewable processing aids are required to improve the mechanical properties of the rubber composites. In this study, we evaluated the effects of diverse silica-based processing aids containing hydrocarbon, benzene, and hydroxyl functional groups on the mechanical properties of rubber composites. Among them, rubber composites that used amphiphilic terpene phenol resin (TPR) with hydrophilic silica showed compatibility with the hydrophobic rubber matrix and were revealed to improve the mechanical and fatigue properties. Furthermore, owing to the enhanced dispersion of silica in the rubber matrix, the TPR/styrene butadiene rubber composites exhibited enhanced wet grip and rolling resistance. These results indicated that TPR had multifunctional effects at low levels and has the potential for use as a processing aid in silica-based rubber composites in tire engineering applications.


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