Research on Industrial Shape Meter and its Application

2011 ◽  
Vol 311-313 ◽  
pp. 898-901
Author(s):  
Bing Qiang Yu ◽  
Li Po Yang

A industrial strip shaper is developed, which mainly consisted of the shape detecting roller, the collecting ring, the DSP shape signal processing board and the shape control model. The structural form which is different from the international popular segmented detection roller is put forward and the entire detection roller inlayed block is developed to avoid the scratch of the strip surface due to different thermal expansion of the traditional detection roller measuring unit effectively. The signal transmission form which is different form the international popular dry slip ring is put forward, the spray wet slip ring is developed to improve the measuring precision and the service life. The signal processing form which is different form the international popular gathering card is put forward and the embedded DSP shape signal processing hardware system is developed to improve the measuring precision and the anti-interference ability. The shape signal processing software system whose function contains error compensation, pattern recognition, establishment of the target shape and the close loop control calculation is built to implement the intelligentized shape meter. The shape meter has been test chronically on the 1250 mm cold strip mill of Angang Steel Company Limited and the test result indicates that the measuring signals were stable and reliable and the close loop control of shape was implemented.

2011 ◽  
Vol 697-698 ◽  
pp. 529-532
Author(s):  
Bing Qiang Yu ◽  
Li Po Yang

A new strip shaper is developed to avoid the scratch of the strip surface due to different thermal expansion of the traditional detection roller measuring unit effectively. The signal transmission form which is different form the international popular dry slip ring is put forward; the spray wet slip ring is developed to improve the measuring precision and the service life. The signal processing form which is different form the international popular gathering card is put forward and the embedded DSP shape signal processing hardware system is developed to improve the measuring precision and the anti-interference ability. The shape signal processing software system whose function contains error compensation, pattern recognition, establishment of the target shape and the close-loop control calculation is built to implement the intelligentized shape meter. The shape meter has been test chronically on the 1250 mm cold strip mill of Angang Steel Company Limited and the test result indicates that the measuring signal is stable and reliable and the closed-loop control of shape is implemented.


2012 ◽  
Vol 572 ◽  
pp. 359-363 ◽  
Author(s):  
Bing Qiang Yu ◽  
Li Po Yang ◽  
Hong Min Liu

In order to increase shape measuring precision of cold strip, based on the shape detecting principle and the digital signal technology, a new entire roll type shape meter is developed thorough theoretical analysis and industrial adjustment to develop the shape detecting roll, the shape signal processing method, the original signal compensation mechanism and so on. The shape meter has good performance and stability, which can effectively avoid the scratch of steel strip surface, accurately detect real online strip shape and provide accurate online shape datum for shape control system. It was applied in 1250 mm cold rolling mill, the actual industrial tests prove that the shape signal was stable and reliable, met the harsh condition and the online technical requirements, and could improve shape quality significantly. And the shape close loop control of the 0.18 mm thin cold strip was successful realized.


2016 ◽  
Vol 4 (2) ◽  
pp. 1-16
Author(s):  
Ahmed S. Khusheef

 A quadrotor is a four-rotor aircraft capable of vertical take-off and landing, hovering, forward flight, and having great maneuverability. Its platform can be made in a small size make it convenient for indoor applications as well as for outdoor uses. In model there are four input forces that are essentially the thrust provided by each propeller attached to each motor with a fixed angle. The quadrotor is basically considered an unstable system because of the aerodynamic effects; consequently, a close-loop control system is required to achieve stability and autonomy. Such system must enable the quadrotor to reach the desired attitude as fast as possible without any steady state error. In this paper, an optimal controller is designed based on a Proportional Integral Derivative (PID) control method to obtain stability in flying the quadrotor. The dynamic model of this vehicle will be also explained by using Euler-Newton method. The mechanical design was performed along with the design of the controlling algorithm. Matlab Simulink was used to test and analyze the performance of the proposed control strategy. The experimental results on the quadrotor demonstrated the effectiveness of the methodology used.


2019 ◽  
Vol 33 (07) ◽  
pp. 1950080 ◽  
Author(s):  
Bin Wei ◽  
Yongyong He ◽  
Wei Wang

In order to satisfy the requirements of precise components with tidiness, low power and high stability in the field of biological engineering, medical equipment and semiconductors etc. a pre-stress acoustic transport prototype without horn was proposed in this paper. The mechanism of levitation and transport which is driven by orthogonal waves was revealed by the analysis of waveform and squeeze film characteristics in high-frequency exciting condition; also, the electric, solid and acoustic coupled finite element method (FEM) was established to investigate the effect of pre-stress and acoustic pressure distribution in the near field. The levitation and driving capacity of near field acoustic levitation (NFAL) transport platform without horns can be proved in this experiment and further to achieve the goal of parameters optimization. The theoretical and experimental results indicate that the pre-stress has a significant effect on resonant frequency and levitating stability, the pre-stress are determined by the DC voltage offset which is related to the system working point so that we cannot increase the offset and exciting voltage unlimitedly to improve the stability. At the same time, the calculated pressure distribution of acoustic radiation can generally reflect the regional bearing capacity in near and far field for levitation. These achievements can partly solve the problem of accuracy design of prototype and thickness of gas film, supporting for accuracy close loop control of levitating height.


Author(s):  
Bao Tri Diep ◽  
Quoc Hung Nguyen ◽  
Thanh Danh Le

The purpose of this paper is to design a control algorithm for a 2-DoF rotary joystick model. Firstly, the structure of the joystick, which composes of two magneto-rheological fluid actuators (shorten MRFA) with optimal configuration coupled perpendicularly by the gimbal mechanism to generate the friction torque for each independent rotary movement, is introduced. The control strategy of the designed joystick is then suggested. Really, because of two independent rotary movements, it is necessary to design two corresponding controllers. Due to hysteresis and nonlinear dynamic characteristics of the MRFA, controllers based an accurate dynamic model are difficult to realize. Hence, to release this issue, the proposed controller (named self-turning fuzzy controllers-STFC) will be built through the fuzzy logic algorithm in which the parameters of controllers are learned and trained online by Levenberg-Marquardt training algorithm. Finally, an experimental apparatus will be constructed to assess the effectiveness of the force feedback controls. Herein, three experimental cases are performed to compare the control performance of open-loop and close-loop control method, where the former is done through relationship between the force at the knob and the current supplied to coil while the latter is realized based on the proposed controller and PID controller. The experimental results provide strongly the ability of the proposed controller, meaning that the STFC is robust and tracks well the desirable force with high accuracy compared with both the PID controller and the open-loop control method.


2011 ◽  
Vol 418-420 ◽  
pp. 1865-1868
Author(s):  
Ming Jin Yang ◽  
Xi Wen Li ◽  
Zhi Gang Wang ◽  
Tie Lin Shi

The performance of speed regulating is very important to the mixing process with safe, efficient operation and high quality of production. Strategies and practices of responses and optimization of a PID-based speed regulating system of a planetary mixer were presented in this paper. Research results show that: by means of the signal constraint function presented by Simulink Response Optimization, optimization PID parameters of the 2-DOF-PID controller can be obtained, and the response of close-loop control system has quite good performance of overshoot, response time, and stability compared with an open-loop control system.


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