Analysis on the Influence of Vibration Performance of Air-Gap of Ceramic Motorized Spindle

2011 ◽  
Vol 335-336 ◽  
pp. 547-551 ◽  
Author(s):  
Li Xiu Zhang ◽  
Yu Hou Wu ◽  
Li Yan Wang
Keyword(s):  
High Speed ◽  
Simulation Analysis ◽  
High Strength ◽  
Air Gap ◽  
Motorized Spindle ◽  
Effect Change ◽  
Rotating Speed ◽  
Engineering Ceramic ◽  
Vibration Performance ◽  
The Ideal

Engineering ceramic is the ideal material for high-speed and high precision motorized spindle due to perfect characteristics of light weight, wear resistance, high temperature, high strength, and so on. The air-gap is changed due to the influence from various factors not only the tolerance of the manufacture and assembly of motorized spindle but also different working condition. The change of air-gap impacts on vibration performance of motorized spindle. The effects of rotating speed and air-gap between the rotator and stator on these characteristic parameters of the motorized spindle are analyzed. This paper analyses the effect change of air-gap on vibration performance of motorized spindle by the simulation analysis and experimental. The results show that vibration increase with the decrease of air-gap. Meanwhile, electromagnetic vibration increase with the increase of eccentricity of motorized spindle. These results are very helpful to the structure optimization and application of the ceramic motorized spindle.

Vibration and Noise Monitoring of Ceramic Motorized Spindles

2011 ◽  
Vol 291-294 ◽  
pp. 2076-2080 ◽  
Author(s):  
Li Xiu Zhang ◽  
Yu Hou Wu
Keyword(s):  
High Speed ◽  
Dynamic Performance ◽  
High Strength ◽  
Major Elements ◽  
Motorized Spindle ◽  
High Productivity ◽  
Rotating Speed ◽  
Engineering Ceramic ◽  
Lubrication Condition ◽  
Motorized Spindles

High speed machining (HSM) technology is used in a broad range of applications to machine ferrous metals and nonmetallic material. The motorized spindle is one of the major elements to keep the machine running at high productivity. In recently years, the requirement of rotational speed and rigidity of motorized spindle is getting higher and higher in order to satisfy the high speed processing. Engineering ceramic is the ideal material for high-speed and high precision electrical spindle due to perfect characteristics of light weight, wear resistance, high temperature, high strength, and so on. So a ceramic motorized spindle is designed for higher speed and rigidity. The shaft and bearing of the motorized spindle are made from ceramic material and other parts are made from metal. Rated power of this electrical spindle is 15Kw; its torque is 14Nm and revolving speed is up to 30,000 rpm as maximum. Motorized spindle is a typical mechatronics product and its dynamic property is very important. The signal of vibration and noise of motorized spindle may display its running status, so the vibration and noise of motorized spindle is an important index in the dynamic performance. This paper monitors the vibration and noise of ceramic motorized spindles using spectral analysis techniques. The effects of rotating speed and lubrication condition on vibration and noise of the ceramic electrical spindle are analyzed. These results are very helpful to the structure optimization and application of the ceramic motorized spindle.

Numerical Simulation Analysis of Temperature Field for Motorized Spindle of High-Grade CNC Machine Tool Based on ANSYS

2010 ◽  
Vol 455 ◽  
pp. 33-36 ◽  
Author(s):  
C.Q. Li ◽  
Xiao Dong Zhang ◽  
Q. Zhang ◽  
H. Li
Keyword(s):  
Temperature Field ◽  
Machine Tool ◽  
High Speed ◽  
Thermal Deformation ◽  
Simulation Analysis ◽  
Transient Temperature ◽  
High Grade ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Motorized Spindle

To solve the problems that the thermal deformation of the High-Grade CNC machine tool has much effect on accuracy and quality of the produces, the structure characteristics of the high speed motorized spindle is firstly introduced in this paper. Then one type of motorized spindle and supporting structure are selected, and the thermal boundary parameters are calculated. Much more the static and transient temperature field are simulated by using FEA software ANSYS in one working condition. At last, the main measures to improve the uneven temperature field and the plans to reduce the thermal deformation are put forward, which are provided some technical bases for the equipment to achieve the high-speed and high-precision machining.

scholarly journals Study on the Unbalanced Fault Dynamic Characteristics of Eccentric Motorized Spindle considering the Effect of Magnetic Pull

2021 ◽  
Vol 2021 ◽  
pp. 1-12
Author(s):  
Zhan Wang ◽  
Wenzhi He ◽  
Siyuan Du ◽  
Zhe Yuan
Keyword(s):  
Dynamic Model ◽  
High Speed ◽  
Air Gap ◽  
Fault Analysis ◽  
Experimental Results ◽  
Machining Accuracy ◽  
Motorized Spindle ◽  
Unbalanced Magnetic Pull ◽  
Static Eccentricity ◽  
Simulation Results

Unbalanced fault is the most common fault of high-speed motorized spindle, which is the main factor affecting the machining accuracy of high-speed spindle. Due to the unbalanced magnetic pull produced by the air gap eccentricity of the stator and rotor, the unbalanced vibration of the motorized spindle will be further aggravated. In order to explore the dynamic behavior and motion law of the unbalanced fault motorized spindle under the eccentric state, a dynamic model of the unbalanced fault of the high-speed motorized spindle considering the unbalanced magnetic pull was established. Taking the eccentric motorized spindle customized by the research group as the research object, the dynamic model is established, simulated, and analyzed, and the response change law of motorized spindle under the effect of different speed, unbalance, and air gap is obtained. The simulation results show that the unbalanced magnetic pull caused by static eccentricity will increase the unbalanced vibration of motorized spindle, and the unbalanced vibration will also increase with the increase of static eccentricity. The vibration caused by unbalanced magnetic pull does not increase with the increase of rotating speed. In frequency-domain analysis, when there is unbalanced magnetic pull, the peak appears at 0 Hz, and the amplitude of fundamental frequency vibration will increase with the increase of eccentricity. The experimental results show that the greater the eccentricity is, the greater the unbalance vibration of the motorized spindle is. The experimental results are consistent with the simulation results, which further verify the accuracy of the model. The research results lay a theoretical basis for fault analysis and diagnosis of coupling fault motorized spindle.

Simulation Analysis of Thermal Behavior of a Motorized Spindle

2011 ◽  
Vol 308-310 ◽  
pp. 111-114
Author(s):  
Bao Ming Wang ◽  
Xue Song Mei ◽  
Zai Xin Wu ◽  
Chi Bing Hu
Keyword(s):  
Power Management ◽  
Power Supply ◽  
Energy Cost ◽  
High Speed ◽  
Simulation Analysis ◽  
Transmission Protocol ◽  
Master Node ◽  
Motorized Spindle ◽  
The Status ◽  
System Energy

MOST bus protocol is a high speed multimedia transmission protocol which applies to the in-vehicle entertainment system to solve wiring difficulty, EMI and so on. However, with the increasing number and complexity of the in-vehicle entertainment devices, the energy consumption of system grows continuously. In the paper, a kind of the centralized power management based on the MOST networks is designed. The PowerMaster function in the MOST Master node can control and change the status of every device node by monitoring the running situation of the whole MOST networks. At last, the experiment indicates that the PowerMaster can manage the power supply of the MOST networks effectively. Under the control of the PowerMaster, the system energy cost is lower than before.

Fabrication of High-Strength Aligned Multi-Walled Carbon Nanotubes/ Polyvinyl Alcohol Composite Nanofibers by Electrospinning

2013 ◽  
Vol 796 ◽  
pp. 311-316 ◽  
Author(s):  
Xian Hua Zhang ◽  
Hua Gen Dai ◽  
Ying Cao
Keyword(s):  
Carbon Nanotubes ◽  
High Speed ◽  
Electrospun Nanofibers ◽  
High Strength ◽  
Ammonium Persulfate ◽  
Water Soluble ◽  
Rotating Speed ◽  
Sem Image ◽  
Multi Walled Carbon Nanotubes ◽  
Walled Carbon Nanotubes

High-strength uniaxially-aligned electrospun nanofibers were prepared from PVA reinforced by modified hydrophilic multi-walled carbon nanotubes (MWCNTs). In order to get a homogeneous spinning solution, a one-step process using ammonium persulfate (APS) as oxidant was employed to fabricate water-soluble MWCNTs, and then they were dispersed in a 10 wt% PVA aqueous solution. We utilized this macroscopically homogeneous dispersion to produce nanofibers mat by electrospinning with an ultra-high-speed rotating cylinder as a collector. SEM image shows that the aligned degree of the fibers increases along with the increase in rotating speed. When the speed is up to 2000 rpm, the electrospun nanofibers are nearly uniaxially aligned. The tensile test results suggest that a small amount of MWCNTs dramatically enhanced the tensile strength of PVA fibers.

scholarly journals Effect of preload on the dynamic characteristics of ceramic bearings based on a dynamic thermal coupling model

2020 ◽  
Vol 12 (1) ◽  
pp. 168781402090385
Author(s):  
Ke Zhang ◽  
Zinan Wang ◽  
Xiaotian Bai ◽  
Huaitao Shi ◽  
Qi Wang
Keyword(s):  
Dynamic Characteristics ◽  
High Speed ◽  
Thermal Deformation ◽  
Coupling Model ◽  
Transfer Model ◽  
Thermal Coupling ◽  
Motorized Spindle ◽  
Rotating Speed ◽  
Spindle Bearing ◽  
Bearing System

Ceramic bearings have a good dynamic output performance under an ultra-high, ultra-low temperature due to their small deformation property. Based on the Harris and Palmgren empirical equation, this article establishes the thermal transfer model of a ceramic motorized spindle. The thermal deformation of a ceramic angular contact ball bearing is calculated. A dynamic and thermal coupling model of the ceramic motorized spindle is built using the Hertz contact theory, which can determine the optimal preload force under different rotating speed conditions. The influence of different temperatures, preload, and rotation speeds on the bearing vibration characteristics was studied. The accuracy of the dynamic and thermal coupling model was verified by the motorized spindle experimental platform. The results show that the thermal deformation of the bearing is an important influencing factor for the output of the dynamic characteristics. Considering the thermal displacement of the bearing, the simulation accuracy of the ceramic motorized spindle-bearing system is in good agreement with the experimental results. By adjusting the bearing preload, the parameters of the rotating speed can effectively reduce the temperature rise and suppress the vibration. The spindle-bearing system model provides a theoretical basis for the dynamic development of a high-speed ceramic bearing.

scholarly journals A Corrected Adaptive Balancing Approach of Motorized Spindle Considering Air Gap Unbalance

2020 ◽  
Vol 10 (6) ◽  
pp. 2197 ◽  
Author(s):  
Hongwei Fan ◽  
Jin Wang ◽  
Sijie Shao ◽  
Minqing Jing ◽  
Heng Liu ◽  
...  
Keyword(s):  
Electromagnetic Force ◽  
High Speed ◽  
Vibration Signal ◽  
Air Gap ◽  
Inertia Force ◽  
Motorized Spindle ◽  
Mass Unbalance ◽  
Vibration Signal Analysis ◽  
Precision Machine Tools ◽  
Motorized Spindles

Motorized spindles widely used for high-speed precision machine tools are very sensitive to the mass unbalance of rotors; thus, their balancing problem is always a research hotspot. Although many significant studies were done regarding the theory and application of various rotor balancing technologies for motorized spindles, the particularity of motorized spindles is not carefully considered in the existing balancing approaches. When the rotor unbalance of a motorized spindle occurs in operation, it is subject to both the mass unbalance-induced inertia force and air gap unbalance-induced electromagnetic force, which is an important feature that distinguishes the motorized spindle from a mechanical spindle. This paper describes an investigation into the corrected adaptive balancing approach of a motorized spindle by newly introducing a coefficient representing the removing effect of the air gap unbalance of the motor on the balancing capacity into the balancing formula. The determination of the newly defined coefficient refers to the calculation of electromagnetic force caused by the dynamic air gap eccentricity of motor; thus, much attention is paid to the analytical derivation of the unbalanced magnetic pull (UMP). Finally, a motorized spindle with an electromagnetic ring balancer was developed; then, the balancing tests and vibration signal analysis were done to validate the effectiveness of the newly proposed balancing approach in residual vibration reduction. It can be seen from the test results under different cases that the proposed balancing approach is effective.

Sign in / Sign up

Export Citation Format

Share Document