Study of Gasoline Engine Waste Heat Recovery by Organic Rankine Cycle

2011 ◽  
Vol 383-390 ◽  
pp. 6071-6078
Author(s):  
E. H. Wang ◽  
H. G. Zhang ◽  
B. Y. Fan ◽  
H. Liang ◽  
M. G. Ouyang
Keyword(s):  
Automobile Industry ◽  
Gasoline Engine ◽  
Waste Heat ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Working Fluid ◽  
Outlet Temperature ◽  
Exhaust Gas ◽  
Environment Protection ◽  
The Mathematical Model

Energy saving and environment protection are two important issues that today’s automobile industry must emphasize. Lots of heat energy waste with the exhaust gas when the engine is running. If this part of waste heat can be recovered, the energy efficiency will be improved. Thus plenty of energy can be saved and the global warming also can be reduced. In this paper, the organic Rankine cycle whose working fluid was R245fa was studied. It was adopted to recover the gasoline engine waste heat. The mathematical model of the organic Rankine cycle was built up in Matlab to search the optimized working condition. The pinch analysis method was used to analyze the outlet temperature of the exhaust gas. The results indicate that organic Rankine cycle is a good way to recover the gasoline engine waste heat, especially in the high load conditions. The temperature of the exhaust gas can be apparently decreased.

Pure Working Fluid Selection for the Organic Rankine Cycle in Waste Heat Recovery of Diesel Engine

2011 ◽  
Vol 383-390 ◽  
pp. 6110-6115
Author(s):  
Hong Liang ◽  
Xing Liu ◽  
Hong Guang Zhang ◽  
Bin Liu ◽  
Yan Chen ◽  
...  
Keyword(s):  
Diesel Engine ◽  
Waste Heat ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Working Fluid ◽  
Exhaust Gas ◽  
Alternative Refrigerants ◽  
Combustion Heat ◽  
Working Fluid Selection ◽  
Selection For

According to the analysis of heat balance, about 1/3 of the fuel combustion heat is taken away into the ambience by exhaust gas of diesel engine. Depending on the characteristics of the diesel, this paper uses a special system to recover this waste heat, in which the organic Rankine cycle is combined with a single screw expander. The economy should be improved by using this system in the diesel. The model of this system is designed in Matlab combined with REFPROP. Using this way, the thermodynamic parameters should be calculated and the thermodynamic properties of this system with different working fluids should be analyzed. At last, R245fa, R245ca, R123 and R141b are selected as the alternative refrigerants used in this system.

ORC System Development Using Diesel Engine Waste Heat

2014 ◽  
Vol 960-961 ◽  
pp. 405-409
Author(s):  
Jun Qi Dong ◽  
Jiang Zhang Wang ◽  
Rong You Zhang
Keyword(s):  
Diesel Engine ◽  
Waste Heat ◽  
System Development ◽  
Electric Energy ◽  
Organic Rankine Cycle ◽  
Stable Condition ◽  
Rankine Cycle ◽  
Working Fluid ◽  
Exhaust Gas ◽  
Commercial Plant

Based on the waste heat characteristics of the coolant and exhaust gas from diesel engine, the Organic Rankine Cycle (ORC) commercial plant had been developed. The working fluid was the R245fa, and the plate type heat exchangers were used as the condenser and evaporator in the ORC systems. The performance of condenser and evaporator had been simulated and developed using the effective-NTU method. Using the engine jacket coolant as the heating media, the coolant absorbs the waste heat from the exhaust gas and engine cylinders. The ORC system and engine can stably run for a long time without frequent control acting. The ORC systems can bring the 14.6 kw electric energy in the stable condition. The efficiency based on the first law of thermodynamics is 7.2%; complete generating efficiency is 6.25%.

Study and Selection of Working Fluids for Organic Rankine Cycle (ORC) Using Engine Waste Heat Energy

2012 ◽  
Vol 468-471 ◽  
pp. 3113-3116
Author(s):  
Kai Yang ◽  
Jian Zhang ◽  
Hong Guang Zhang ◽  
Yan Chen ◽  
Bin Liu ◽  
...  
Keyword(s):  
Waste Heat ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Exhaust Gas ◽  
Heat Absorption ◽  
Main Criterion ◽  
Working Fluids ◽  
Single Screw ◽  
The Mathematical Model ◽  
Selection Of

In this paper, a basic ORC system is proposed to recover the exhaust gas energy of vehicle engines, and the mathematical model of the ORC system is built. Thirteen working fluids are analyzed. The main criterion for selecting working fluids is the mass flow rate and the heat absorption rate under the same power output of single-screw expander. Then, the paper presents an analysis of the irreversibility rate and thermal efficiency of the ORC system using 4 different organic working fluids.

scholarly journals Zeotropic Mixture Selection for an Organic Rankine Cycle Using a Single Screw Expander

Energies ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1022
Author(s):  
Xinxin Zhang ◽  
Yin Zhang ◽  
Zhenlei Li ◽  
Jingfu Wang ◽  
Yuting Wu ◽  
...  
Keyword(s):  
Heat Source ◽  
Waste Heat ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Energy Utilization ◽  
Working Fluid ◽  
Low Grade ◽  
Outlet Temperature ◽  
Single Screw ◽  
Zeotropic Mixture

The organic Rankine cycle (ORC) is a popular and promising technology that has been widely studied and adopted in renewable and sustainable energy utilization and low-grade waste heat recovery. The use of zeotropic mixtures in ORC has been attracting more and more attention because of the possibility to match the temperature profile of the heat source by non-isothermal phase change, which reduces the irreversibility in the evaporator and the condenser. The selection of working fluid and expander is strongly interconnected. As a novel expander, a single screw expander was selected and used in this paper for efficient utilization of the wet zeotropic mixtures listed in REFPROP 9.1 in a low-temperature subcritical ORC system. Five indicators, namely net work, thermal efficiency, heat exchange load of condenser, temperature glide in evaporator, and temperature glide in condenser, were used to analyze the performance of an ORC system with wet and isentropic zeotropic mixtures as working fluids. The calculation and analysis results indicate that R441A with an expander outlet temperature of 320 K may be the suitable zeotropic mixture used for both open and close type heat source. R436B may be selected with an expander outlet temperature of 315 K. R432A may be selected with an expander outlet temperature from 295 K to 310 K.

Advanced waste heat recovery system based on organic rankine cycle

2021 ◽  
Vol 7 (3) ◽  
pp. 024-045
Author(s):  
Iniobong Gregory Frank ◽  
B. Nkoi ◽  
I. E. Douglas
Keyword(s):  
Thermal Efficiency ◽  
Waste Heat ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Combined Cycle ◽  
Working Fluid ◽  
Low Grade ◽  
Exhaust Gas ◽  
Brake Power ◽  
Exhaust Heat

In this research, Organic Rankine Cycle (ORC) is used to recover heat from exhaust gas of a four-stroke diesel engine. After retrofitting ORC to the engine, Brake power increased from 10473.91 kW to combined – cycle Brake power of 10736.00kW, thermal efficiency increased from 36.01% to combined – cycle thermal efficiency of 51.32% and Exhaust gas temperature decrease from 358oC to 120oC at the exit of the turbocharger. ORC with R12, R22, R134a and R290 as working fluids at saturation and superheated temperatures, pressures and condenser pressures at different ranges were used to compare refrigerants performance in converting low grade exhaust gas waste heat into useful work. This research presents theoretical analysis on four different refrigerants. Applying the above-mentioned refrigerants as working fluid superheated vapour temperature for R12 is 131.72oC, R134a is 129.37oC, R22 is 113.40oC and R290 is 116.95oC. ORC Power generated by turbine gives 94.98kW, 95.56kW. 130.32kW. 262.64kW respectively, ORC Thermal efficiency gives 36%, 29%, 37% and 38% for R12, R22, R134a, and R290 respectively. Combined – cycle power for each of the refrigerant gives 10568.89kW, 10604.23kW, 10569.47kW and 10736.00kW respectively, combined – cycle thermal efficiency for each refrigerant gives 51.14%, 51.18%, 51.14% and 51.32% for R12, R134a, R22 and R290 respectively. R290 offers optimal performance compared to other refrigerants used in this research. The retrofitting of the ORC has saved some supposedly waste exhaust heat energy and has increased both combined cycle power output and thermal efficiency of the engine cycle.

scholarly journals Component-Oriented Modeling of a Micro-Scale Organic Rankine Cycle System for Waste Heat Recovery Applications

2021 ◽  
Vol 11 (5) ◽  
pp. 1984
Author(s):  
Ramin Moradi ◽  
Emanuele Habib ◽  
Enrico Bocci ◽  
Luca Cioccolanti
Keyword(s):  
Electric Power ◽  
Heat Recovery ◽  
Waste Heat Recovery ◽  
Waste Heat ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Operating Conditions ◽  
Working Fluid ◽  
Pump Efficiency ◽  
Micro Scale

Organic Rankine cycle (ORC) systems are some of the most suitable technologies to produce electricity from low-temperature waste heat. In this study, a non-regenerative, micro-scale ORC system was tested in off-design conditions using R134a as the working fluid. The experimental data were then used to tune the semi-empirical models of the main components of the system. Eventually, the models were used in a component-oriented system solver to map the system electric performance at varying operating conditions. The analysis highlighted the non-negligible impact of the plunger pump on the system performance Indeed, the experimental results showed that the low pump efficiency in the investigated operating range can lead to negative net electric power in some working conditions. For most data points, the expander and the pump isentropic efficiencies are found in the approximate ranges of 35% to 55% and 17% to 34%, respectively. Furthermore, the maximum net electric power was about 200 W with a net electric efficiency of about 1.2%, thus also stressing the importance of a proper selection of the pump for waste heat recovery applications.

scholarly journals Organic Rankine cycle for turboprop engine application

2021 ◽  
pp. 1-21
Author(s):  
G.E. Pateropoulos ◽  
T.G. Efstathiadis ◽  
A.I. Kalfas
Keyword(s):  
Waste Heat ◽  
Organic Rankine Cycle ◽  
Weight Ratio ◽  
Rankine Cycle ◽  
Aircraft Engine ◽  
Working Fluid ◽  
Engine Fuel ◽  
Exhaust Gases ◽  
Waste Heat Recovery System ◽  
Turboprop Engine

ABSTRACT The potential to recover waste heat from the exhaust gases of a turboprop engine and produce useful work through an Organic Rankine Cycle (ORC) is investigated. A thermodynamic analysis of the engine’s Brayton cycle is derived to determine the heat source available for exploitation. The aim is to use the aircraft engine fuel as the working fluid of the organic Rankine cycle in order to reduce the extra weight of the waste heat recovery system and keep the thrust-to-weight ratio as high as possible. A surrogate fuel with thermophysical properties similar to aviation gas turbine fuel is used for the ORC simulation. The evaporator design as well as the weight minimisation and safety of the suggested application are the most crucial aspects determining the feasibility of the proposed concept. The results show that there is potential in the exhaust gases to produce up to 50kW of power, corresponding to a 10.1% improvement of the overall thermal efficiency of the engine.

Theoretical and experimental investigation of an organic Rankine cycle for a waste heat recovery system

2009 ◽  
Vol 223 (5) ◽  
pp. 523-533 ◽  
Author(s):  
W Gu ◽  
Y Weng ◽  
Y Wang ◽  
B Zheng
Keyword(s):  
Heat Source ◽  
Entropy Generation ◽  
Waste Heat ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Entropy Generation Rate ◽  
Working Fluid ◽  
Total Entropy ◽  
Waste Heat Recovery System ◽  
Cycle Efficiency

This article describes and evaluates an organic Rankine cycle (ORC) for a waste heat recovery system by both theoretical and experimental studies. Theoretical analysis of several working fluids shows that cycle efficiency is very sensitive to evaporating pressure, but insensitive to expander inlet temperature. Second law analysis was carried out using R600a as a working fluid and a flow of hot air as a heat source, which is not isothermal, along the evaporator. The result discloses that the evaporator's internal and external entropy generation is the main source of total entropy generation. The effect of the heat source temperature, evaporating pressure, and evaporator size on the entropy generation rate is also presented. The obtained useful power is directly linked to the total entropy generation rate according to the Gouy—Stodola theorem. The ORC testing system was established and operated using R600a as a working fluid and hot water as a heat source. The maximum cycle efficiency of the testing system is 5.2 per cent, and the testing result also proves that cycle efficiency is insensitive to heat source temperature, but sensitive to evaporating pressure. The entropy result also shows that internal and external entropy of the evaporator is the main source of total entropy generation.

Waste Heat Recovery in a Cruise Vessel in the Baltic Sea by Using an Organic Rankine Cycle: A Case Study

2015 ◽  
Author(s):  
Fredrik Ahlgren ◽  
Maria E. Mondejar ◽  
Magnus Genrup ◽  
Marcus Thern
Keyword(s):  
Power Output ◽  
Heat Recovery ◽  
Waste Heat Recovery ◽  
Waste Heat ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Operating Conditions ◽  
Maritime Transportation ◽  
Working Fluid ◽  
Net Power Output

Maritime transportation is a significant contributor to SOx, NOx and particle matter emissions, even though it has a quite low CO2 impact. New regulations are being enforced in special areas that limit the amount of emissions from the ships. This fact, together with the high fuel prices, is driving the marine industry towards the improvement of the energy efficiency of current ship engines and the reduction of their energy demand. Although more sophisticated and complex engine designs can improve significantly the efficiency of the energy systems in ships, waste heat recovery arises as the most influent technique for the reduction of the energy consumption. In this sense, it is estimated that around 50% of the total energy from the fuel consumed in a ship is wasted and rejected in fluid and exhaust gas streams. The primary heat sources for waste heat recovery are the engine exhaust and the engine coolant. In this work, we present a study on the integration of an organic Rankine cycle (ORC) in an existing ship, for the recovery of the main and auxiliary engines exhaust heat. Experimental data from the operating conditions of the engines on the M/S Birka Stockholm cruise ship were logged during a port-to-port cruise from Stockholm to Mariehamn over a period of time close to one month. The ship has four main engines Wärtsilä 5850 kW for propulsion, and four auxiliary engines 2760 kW used for electrical consumers. A number of six load conditions were identified depending on the vessel speed. The speed range from 12–14 knots was considered as the design condition, as it was present during more than 34% of the time. In this study, the average values of the engines exhaust temperatures and mass flow rates, for each load case, were used as inputs for a model of an ORC. The main parameters of the ORC, including working fluid and turbine configuration, were optimized based on the criteria of maximum net power output and compactness of the installation components. Results from the study showed that an ORC with internal regeneration using benzene would yield the greatest average net power output over the operating time. For this situation, the power production of the ORC would represent about 22% of the total electricity consumption on board. These data confirmed the ORC as a feasible and promising technology for the reduction of fuel consumption and CO2 emissions of existing ships.

scholarly journals Development of a Pattern Recognition Methodology with Thermography and Implementation in an Experimental Study of a Boiler for a WHRS-ORC

2019 ◽  
Author(s):  
Concepción Paz ◽  
Eduardo Suarez ◽  
Miguel Concheiro ◽  
Antonio Diaz
Keyword(s):  
Pattern Recognition ◽  
Wall Temperature ◽  
Waste Heat ◽  
Combustion Engine ◽  
Organic Rankine Cycle ◽  
Exhaust System ◽  
Rankine Cycle ◽  
Operating Conditions ◽  
Cycle Performance ◽  
Working Fluid

Waste heat dissipated in the exhaust system in a combustion engine represents a major source of energy to be recovered and converted into useful work. A waste heat recovery system (WHRS) based on an Organic Rankine Cycle (ORC) is a promising approach, and has gained interest in the last few years in an automotive industry interested in reducing fuel consumption and exhaust emissions. Understanding the thermodynamic response of the boiler employed in an ORC plays an important role in steam cycle performance prediction and control system design. The aim of this study is therefore to present a methodology to study these devices by means of pattern recognition with infrared thermography. In addition, the experimental test bench and its operating conditions are described. The methodology proposed identifies the wall coordinates, traces paths, and tracks wall temperature along them in a way that can be exported for subsequent post-processing and analysis. As for the results, through the wall temperature paths on both sides (exhaust gas and working fluid) it was possible to quantitatively estimate the temperature evolution along the boiler and, in particular, the beginning and end of evaporation.

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