Numerical Simulation of Hammer Forging Process for Inconel 718

2011 ◽  
Vol 383-390 ◽  
pp. 697-700 ◽  
Author(s):  
Hong Yan ◽  
Zhi Min Huang
Keyword(s):  
Numerical Simulation ◽  
Temperature Distribution ◽  
Service Life ◽  
Computer Simulations ◽  
Inconel 718 ◽  
Stress Evolution ◽  
Forging Process ◽  
Temperature Strain ◽  
Hammer Forging

The computer simulations during hammer forging process for Inconel 718 were conducted, and the temperature, strain and stress evolution were obtained and analyzed. Rebound takes place right after the ram goes up and this may have a significant effect on the temperature distribution and the reduction of friction. The simulated results can be helpful to predict further microstructure of forged product and the service life of the die.

scholarly journals Microstructural Characterization and Mechanical Properties of Ti-6Al-4V Alloy Subjected to Dynamic Plastic Deformation Achieved by Multipass Hammer Forging with Different Forging Temperatures

2019 ◽  
Vol 2019 ◽  
pp. 1-12 ◽  
Author(s):  
Xiurong Fang ◽  
Jiang Wu ◽  
Xue Ou ◽  
Fuqiang Yang
Keyword(s):  
Mechanical Properties ◽  
Plastic Deformation ◽  
Volume Fraction ◽  
Microstructural Characterization ◽  
Optical Microscope ◽  
Strain Rates ◽  
Materials Properties ◽  
Forging Process ◽  
Hammer Forging ◽  
Dynamic Plastic Deformation

Dynamic plastic deformation (DPD) achieved by multipass hammer forging is one of the most important metal forming operations to create the excellent materials properties. By using the integrated approaches of optical microscope and scanning electron microscope, the forging temperature effects on the multipass hammer forging process and the forged properties of Ti-6Al-4V alloy were evaluated and the forging samples were controlled with a total height reduction of 50% by multipass strikes from 925°C to 1025°C. The results indicate that the forging temperature has a significant effect on morphology and the volume fraction of primary α phase, and the microstructural homogeneity is enhanced after multipass hammer forging. The alloy slip possibility and strain rates could be improved by multipass strikes, but the marginal efficiency decreases with the increased forging temperature. Besides, a forging process with an initial forging temperature a bit above β transformation and finishing the forging a little below the β transformation is suggested to balance the forging deformation resistance and forged mechanical properties.

Experimental and Numerical Evaluation of Small-Scale Cryosurgery Using Ultrafine Cryoprobe

2013 ◽  
Vol 4 (4) ◽  
Author(s):  
Junnosuke Okajima ◽  
Atsuki Komiya ◽  
Shigenao Maruyama
Keyword(s):  
Heat Transfer ◽  
Numerical Simulation ◽  
Heat Transfer Coefficient ◽  
Temperature Distribution ◽  
Surface Temperature ◽  
Numerical Evaluation ◽  
Small Scale ◽  
Outer Diameter ◽  
Cooling Performance ◽  
The Heat Transfer Coefficient

The objective of this work is to experimentally and numerically evaluate small-scale cryosurgery using an ultrafine cryoprobe. The outer diameter (OD) of the cryoprobe was 550 μm. The cooling performance of the cryoprobe was tested with a freezing experiment using hydrogel at 37 °C. As a result of 1 min of cooling, the surface temperature of the cryoprobe reached −35 °C and the radius of the frozen region was 2 mm. To evaluate the temperature distribution, a numerical simulation was conducted. The temperature distribution in the frozen region and the heat transfer coefficient was discussed.

Modeling and Numerical Simulation Research on Hollow Steel Ingot Forging Process of Heavy Cylinder Forging

2013 ◽  
Vol 712-715 ◽  
pp. 627-632
Author(s):  
Min Liu ◽  
Qing Xian Ma
Keyword(s):  
Numerical Simulation ◽  
Grain Size ◽  
Shear Zone ◽  
Grain Refinement ◽  
Steel Ingot ◽  
Effective Strain ◽  
Meridian Plane ◽  
Forging Process ◽  
Forming Load ◽  
Average Grain Size

Aiming at the disadvantages of low utilization ratio of steel ingot, uneven microstructure properties and long production period in the solid steel ingot forging process of heavy cylinder forgings such as reactor pressure vessel, a new shortened process using hollow steel ingot was proposed. By means of modeling of lead sample and DEFORM-3D numerical simulation, the deformation law and grain refinement behavior for 162 ton hollow steel ingot upsetting at different reduction ratios, pressing speeds and friction factors were investigated, and the formation rule of inner-wall defects in upsetting of hollow steel ingots with different shape factors was further analyzed. Simulation results show that the severest deformation occurs in the shear zone of meridian plane in the upsetting process of hollow steel ingot, and the average grain size in the shear zone is the smallest. As pressing speed increases, the forming load gradually increases and the deformation uniformity gets worse, while the average grain size decreases. An increase in friction factor can increase the peak value of effective strain, but it significantly reduces the deformation uniformity, increases the forming load and goes against grain refinement. Moreover, the four kinds of defects on the inner wall of steel ingot can be eliminated effectively by referring to the plotted defect control curve for hollow steel ingot during high temperature upsetting.

scholarly journals MATHEMATICAL MODELLING AND COMPUTER SIMULATION OF TEMPERATURE DISTRIBUTION IN INHOMOGENEOUS COMPOSITE SYSTEMS WITH IMPERFECT INTERFACE

2014 ◽  
Vol 6 (2) ◽  
pp. 77-85
Author(s):  
Pratibha Joshi ◽  
Manoj Kumar
Keyword(s):  
Numerical Simulation ◽  
Heat Flux ◽  
Temperature Distribution ◽  
Imperfect Interface ◽  
Immersed Interface Method ◽  
Immersed Interface ◽  
Composite Systems ◽  
Steady State Temperature ◽  
Perfect Interface ◽  
Inhomogeneous Composite

Many studies have been done previously on temperature distribution in inhomogeneous composite systems with perfect interface, having no discontinuities along it. In this paper we have determined steady state temperature distribution in two inhomogeneous composite systems with imperfect interface, having discontinuities in temperature and heat flux using decomposed immersed interface method and performed the numerical simulation on MATLAB.

scholarly journals Process Design of Extend Forging Process by Numerical Simulation

2009 ◽  
Vol 50 (579) ◽  
pp. 343-348 ◽  
Author(s):  
Hideki KAKIMOTO ◽  
Takefumi ARIKAWA ◽  
Yoichi TAKAHASHI ◽  
Tatsuya TANAKA ◽  
Yutaka IMAIDA
Keyword(s):  
Numerical Simulation ◽  
Process Design ◽  
Forging Process
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