Study on the Preparation and Performance of Epoxy Resin/AlOOH Nano-Composite Materials

2011 ◽  
Vol 399-401 ◽  
pp. 597-601
Author(s):  
Hai Da Liao ◽  
Wei Ping Zhang ◽  
Xiao Ming Sun ◽  
Jin Fu Qin ◽  
Yong Duo Hang

Abstract: Using laboratory-made nano-scale r–AlOOH as nanophase raw material, the compounding method characterized by direct solution-blending was adopted to prepare epoxy resin/AlOOH nano-composite material; the influences of various factors, such as the dispersion characteristics of nano-scale AlOOH and its content in composite material, on mechanical and flame retardant properties of composite material were studied. The result indicated that the epoxy resin/AlOOH nano-composite material, compared with the ordinary Al(OH)3/epoxy resin composite material, possessed excellent mechanical and flame retardant properties. When the content of AlOOH was 10%, the tensile strength and the breaking elongation rate of composite material was increased by 189% and 468%, respectively. When the mass ratio of AlOOH/epoxy resin was 70/100, the impact strength was increased by 59%; after it decreased to about 60/100, the vertical combustion reached the level of V-0.

e-Polymers ◽  
2019 ◽  
Vol 19 (1) ◽  
pp. 545-554 ◽  
Author(s):  
Anxin Li ◽  
Pingli Mao ◽  
Bing Liang

AbstractIn order to improve the compatibility of flame retardant and epoxy resin, a phosphorus nitrogen flame retardant curing agent poly(p-xylylenediamine spirocyclic pentaerythritol bisphosphonate) (PPXSPB) was synthesized. FTIR, 1HNMR, and mass spectroscopy were used to identify the chemical structure of PPXSPB. Epoxy resin (E-44) and PPXSPB as the raw material, a series of thermosetting systems were prepared. The effects of PPXSPB on flame retardancy, water resistance, thermal degradation behavior, mechanical properties and the adhesive strength of EP/PPXSPB thermosets were investigated. The results show that with the increase of phosphorus content, the oxygen index and carbon residue of the system both increased significantly, and the heat release rate gradually decreased, which is of great significance in delaying the occurrence of fire. When the phosphorus content is 3.24% in EP/PPXSPB thermosets, EP-2 can successfully pass the UL94 V-0 flammability rating, the LOI value of EP-2 can reach 31.4%, the impact strength and tensile strength was 6.58 kJ/m2 and 47.10 MPa respectively, and the adhesive strength was 13.79 MPa, the system presents a good overall performance.


2019 ◽  
Vol 39 (8) ◽  
pp. 704-715
Author(s):  
Chenwu Liang ◽  
Bin Yang ◽  
Dan Wang ◽  
Jin Chen ◽  
Yinhang Huang ◽  
...  

Abstract Polystyrene-based wood plastic composites (WPCs) containing ammonium polyphosphate (APP) and iron (Fe) powder were prepared in this work by solution blending with the aid of an alternating magnetic field. The mechanical, electrical, thermal and fire performances of the WPCs were analyzed through mechanical testing, thermogravimetry and CONE calorimeter. The addition of Fe powder decreased the tensile strength and increased the impact strength. The APP promoted the formation of sufficient char on the material’s surface and enhanced the flame retardant properties. Furthermore, an alternating magnetic field was used to align the Fe powders. After the magnetic treatment, the electrical conductivity and thermal properties were found to increase considerably compared with those without treatment. The Agari model presented the most reasonable prediction of thermal conductivity as a function of Fe content among three classical thermal conduction models. According to the morphological observations, the iron particles in the composites tended to rearrange along the direction of the magnetic field after treatment, resulting in the enhancement of both thermal and electrical conductivities. The prepared WPCs in this study exhibited good flame retardant properties together with the acceptable mechanical properties of the composites.


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2205
Author(s):  
Qian Li ◽  
Yujie Li ◽  
Yifan Chen ◽  
Qiang Wu ◽  
Siqun Wang

A novel liquid phosphorous-containing flame retardant anhydride (LPFA) with low viscosity was synthesized from 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) and methyl tetrahydrophthalic anhydride (MeTHPA) and further cured with bisphenol-A epoxy resin E-51 for the preparation of the flame retardant epoxy resins. Both Fourier transform infrared spectroscopy (FT-IR), mass spectrometry (MS) and nuclear magnetic resonance (NMR) measurements revealed the successful incorporation of DOPO on the molecular chains of MeTHPA through chemical reaction. The oxygen index analysis showed that the LPFA-cured epoxy resin exhibited excellent flame retardant performance, and the corresponding limiting oxygen index (LOI) value could reach 31.2%. The UL-94V-0 rating was achieved for the flame retardant epoxy resin with the phosphorus content of 2.7%. With the addition of LPFA, the impact strength of the cured epoxy resins remained almost unchanged, but the flexural strength gradually increased. Meanwhile, all the epoxy resins showed good thermal stability. The glass transition temperature (Tg) and thermal decomposition temperature (Td) of epoxy resin cured by LPFA decreased slightly compared with that of MeTHPA-cured epoxy resin. Based on such excellent flame retardancy, low viscosity at room temperature and ease of use, LPFA showed potential as an appropriate curing agent in the field of electrical insulation materials.


RSC Advances ◽  
2016 ◽  
Vol 6 (67) ◽  
pp. 63091-63098 ◽  
Author(s):  
Yi Qian ◽  
Xiaoyan Zhu ◽  
Shanshan Li ◽  
Xilei Chen

Ethylene-vinyl acetate (EVA)/oil sludge (OS)/fumed silica (SiO2) composites were synthesized using OS containing CaCO3as raw material.


2010 ◽  
Vol 89 (2) ◽  
pp. 225-232 ◽  
Author(s):  
Ji Sun Im ◽  
Sung Kyu Lee ◽  
Se Jin In ◽  
Young-Seak Lee

2020 ◽  
Vol 15 ◽  
pp. 155892502090132
Author(s):  
Sang-Hoon Lee ◽  
Seung-Won Oh ◽  
Young-Hee Lee ◽  
Il-Jin Kim ◽  
Dong-Jin Lee ◽  
...  

To prepare flame-retardant epoxy resin, phosphorus compound containing di-hydroxyl group (10-(2,5-dihydroxyphenyl)-9,10-dihydro-9-oxa-10-phospha phenanthrene-10-oxide, DOPO-HQ) was reacted with uncured epoxy resin (diglycidyl ether of bisphenol A, YD-128) and then cured using a curing agent (dicyandiamide, DICY). This study focused on the effect of phosphorus compound/phosphorus content on physical properties and flame retardancy of cured epoxy resin. The thermal decomposition temperature of the cured epoxy resins (samples: P0, P1.5, P2.0, and P2.5, the number represents the wt% of phosphorus) increased with increasing the content of phosphorus compound/phosphorus (0/0, 19.8/1.5, 27.8/2.0, and 36.8/2.5 wt%) based on epoxy resin. The impact strength of the cured epoxy resin increased significantly with increasing phosphorus compound content. As the phosphorus compound/phosphorus content increased from 0/0 to 36.8/2.5 wt%, the glass transition temperature (the peak temperature of loss modulus curve) increased from 135.2°C to 142.0°C. In addition, as the content of phosphorous compound increased, the storage modulus remained almost constant up to higher temperature. The limiting oxygen index value of cured epoxy resin increased from 21.1% to 30.0% with increasing phosphorus compound/phosphorus content from 0/0 to 36.8/2.5 wt%. The UL 94 V test result showed that no rating for phosphorus compounds less than 19.8 wt% and V-1 for 27.8 wt%. However, when the phosphorus compound was 36.8 wt%, the V-0 level indicating complete flame retardancy was obtained. In conclusion, the incorporation of phosphorus compounds into the epoxy chain resulted in improved properties such as impact strength and heat resistance, as well as a significant increase in flame retardancy.


Polymers ◽  
2019 ◽  
Vol 11 (10) ◽  
pp. 1708 ◽  
Author(s):  
Wang ◽  
Teng ◽  
Yang ◽  
You ◽  
Zhang ◽  
...  

In this article, the intumescent flame-retardant microsphere (KC-IFR) was prepared by inverse emulsion polymerizations, with the use of k-carrageenan (KC) as carbon source, ammonium polyphosphate (APP) as acid source, and melamine (MEL) as gas source. Meanwhile, benzoic acid functionalized graphene (BFG) was synthetized as a synergist. A “four-source flame-retardant system” (KC-IFR/BFG) was constructed with KC-IFR and BFG. KC-IFR/BFG was blended with waterborne epoxy resin (EP) to prepare flame-retardant coatings. The effects of different ratios of KC-IFR and BFG on the flame-retardant properties of EP were investigated. The results showed that the limiting oxygen index (LOI) values increased from 19.7% for the waterborne epoxy resin to 28.7% for the EP1 with 20 wt% KC-IFR. The addition of BFG further improved the LOI values of the composites. The LOI value reached 29.8% for the EP5 sample with 18 wt% KC-IFR and 2 wt% BFG and meanwhile, UL-94 test reached the V-0 level. In addition, the peak heat release (pHRR) and smoke release rate (SPR) of EP5 decreased by 63.5% and 65.4% comparing with EP0, respectively. This indicated the good flame-retardant and smoke suppression property of EP composites coating.


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