Ultra-Precision Shaping and Ultra-Smooth Polishing Investigation of High-Purity Quartz Glass in Nanoparticle Colloid Jet Machining

2012 ◽  
Vol 426 ◽  
pp. 396-399 ◽  
Author(s):  
Xiao Zong Song ◽  
Yong Zhang ◽  
Fei Hu Zhang

In this paper, ultra-precision shaping and ultra-smooth polishing investigations have been done upon a high-purity quartz glass substrate with an aspheric surface in nanoparticle colloid jet machining, which is an ultra smooth surface processing technique utilizing surface chemical reaction between work surface atoms and nanoparticles to remove the uppermost surface atoms. The shaping and polishing characters of high-purity quartz glass in nanoparticle colloid jet machining has been researched. The surface profile of the high-purity quartz glass workpiece before and after shaping has been measured by surface profilometer. And the surface microscopic morphological characteristics of high-purity quartz glass surface polished by nanoparticle colloid jet machining have been observed by atomic force microscopy (AFM). The measurement results indicate that nanoparticle colloid jet machining has good shaping ability for surface shape correction in ultra-precision machining. And the AFM observation results show that the roughness of the high-purity quartz glass surface has been reduced from 1.919 nm RMS to 0.784 nm RMS by nanoparticle colloid jet machining.

2014 ◽  
Vol 609-610 ◽  
pp. 552-556
Author(s):  
Xiao Zong Song ◽  
Fei Hu Zhang

In this work, optical K9 glass surface has been flattened by nanoparticle colloid jet machining, which is an ultra-smooth surface processing technique utilizing surface chemical effect between work surface atoms and nanoparticles in alkaline colloid to remove the uppermost surface atoms. The surface removal process of nanoparticle colloid jet machining has been investigated through K9 glass polish experiments. And the characterizations of ultra-smooth K9 glass surface polished by nanoparticle colloid jet machining have also been studied in this paper. Surface profiler and atomic force microscopy (AFM) are used to observe the surface microscopic morphological characteristics of K9 glass sample before and after polishing by nanoparticle colloid jet machining. The measurement results of processed surface prove that the primary scratches on the original surface have been completely wiped off by nanoparticle colloid jet machining and the roughness of the K9 glass surface has been improved to be less than 1 nm (Rq). Autocovariance (ACF) is investigated along a cross section of the K9 glass surface to determine the dominant spatial frequencies. The ACF curves show that the surface morphology of K9 glass processed by nanoparticle colloid jet machining is completely different from the preprocessed surface. The final K9 glass surface has been flattened by nanoparticle colloid jet machining. The microscopic morphological profile of the final K9 glass surface becomes increasingly smooth and eventually close to a flat state.


2011 ◽  
Vol 291-294 ◽  
pp. 1759-1763 ◽  
Author(s):  
Xiao Zong Song ◽  
Yong Zhang ◽  
Fei Hu Zhang

In this paper, ultra-precision shaping and polishing experiments have been done to research the shaping and polishing characters of nanoparticle colloid jet machining. A high-purity quartz glass sample with aspheric surface profile was employed as workpiece and polished by nanoparticle colloid jet machining. We utilized surface profilometer to measure the surface profiles of workpiece before and after shaping by nanoparticle colloid jet machining. The measurement results indicate that the nanoparticle colloid jet machining has good shaping ability to satisfy the demands for surface shape correction in ultra-precision machining. Atomic force microscopy (AFM) was utilized to observe the surface microscopic morphological characteristics of the workpiece surface polished by nanoparticle colloid jet machining. The observation results show that the roughness of the workpiece surface has been reduced from 1.919 nm RMS to 0.784 nm RMS by nanoparticle colloid jet machining. Based on the atomic force microscopy observation results, power spectral density analyses have been done to evaluate the polishing performance of the nanoparticle colloid jet machining.


Materials ◽  
2021 ◽  
Vol 14 (17) ◽  
pp. 5014
Author(s):  
Xiaozong Song ◽  
Xiaorong Wang ◽  
Shun Wang ◽  
Shengkai Liu ◽  
Shundong Ge

Ti-6Al-4V is widely used in various fields of modern industry, but it is difficult to obtain an ultra-smooth surface of Ti-6Al-4V due to its poor machinability. In this article, ultraviolet-induced (UV-induced) nanoparticle colloid jet machining was utilized to carry out ultra-precision polishing of Ti-6Al-4V to improve the surface quality. The results of infrared differential spectroscopy before and after polishing show that new chemical bonds such as Ti-O-Ti (Al-O-Ti and V-O-Ti) appear on the Ti-6Al-4V workpiece surface, which indicates that the material of Ti-6Al-4V workpiece is removed through the chemical interaction between TiO2 nanoparticles and workpiece surface in the process of UV-induced nanoparticle colloid jet machining. The comparison of metallographic structure of Ti-6Al-4V before and after polishing shows that the chemical activity and material removal rate of the primary α phase in Ti-6Al-4V is higher than that of the remnant β phase in UV-induced nanoparticle colloid jet machining, which lead to the well-distributed nano-scale surface peaks and valleys at regular intervals on the polished Ti-6Al-4V workpiece surface. After polishing, the longitudinal residual stress on the surface of Ti-6Al-4V workpiece decreases from 75 MPa to 67 MPa and the transverse stress decreases from 13 MPa to 3 MPa. The surface roughness of Ti-6Al-4V workpiece is reduced from Sa 76.7 nm to Sa 2.87 nm by UV-induced nanoparticle colloid jet machining.


2008 ◽  
Author(s):  
Wei Guo ◽  
Zeng Bo Wang ◽  
Lin Li ◽  
Zhu Liu ◽  
Boris Luk’yanchuk ◽  
...  

2014 ◽  
Vol 8 (1) ◽  
pp. 1
Author(s):  
Sudarmanto ,

Placement of the weir in the river Batang Gadis will cause population anxiety in the village Pulungan which located upstream weir as far as 3 km, due to a weir can cause water surface profile of the river getting higher and ultimately to increase the pool of flooding in residential areas.Assuming modeling of river a uniform flow, river cross-section has a rectangular shape with width 50 m and 40 m, the roughness Manning 0.0025, the profile of water flow floods that occurred in 2 yaears, 25 years, and 100 years before and after the existing weir can be calculated by numerical integration methods.  From the calculation, the length of the water behind the weir is 1.4 km upstream towards the weir, which means that the depth of the water level rises to as far as 1.4 km and after that the depth of water before and after there the weir is same. Because the village Pulungan located 3 km to the upstream, the weir did not affect the increase in the flood waters in the village Pulungan. At 2 years flood discharge does not cause inundation in the village Pulungan, but the flood discharge 25 years and 100 years has led to inundation in the village Pulungan with the depth of each pool 0.971 m and 1.675 m. Keywords: uniform flow, numerical integration, inundation, flood discharge.


2020 ◽  
Vol 10 (4) ◽  
pp. 6007-6014

Scanning electron microscope allowed us to get screens of different cheese microstructure that form a base for further investigation of a cheese structure state before and after the process of drying and for their comparison. Any cheese structure presents a matrix of proteins penetrated with moisture capillaries; fat globules are located both inside the protein matrix and on a cheese surface. Shape of capillaries is either round or oval. Capillaries vary in size and number that has an impact on the cheese pattern which is described by hole and void shapes and order. Electron microscopy was also used for detecting deposition of calcium phosphate. Particles of calcium phosphate changed in size, before drying they were 10–12 µm, and after drying they reached 20–30 µ. These particles concentrate in the dried cheese and agglomerate into larger particles. The most concentrated calcium phosphate proportion was found in pores and micro-voids of the dry cheese. As for mature cheese samples, calcium lactate was established as well.


Author(s):  
Takahiro Nishimoto ◽  
Hirohisa Abe ◽  
Yoichi Fujiyama ◽  
Masaki Kanai ◽  
Masakazu Akechi ◽  
...  
Keyword(s):  

2019 ◽  
Vol 86 (9) ◽  
pp. 478-486 ◽  
Author(s):  
Jörg Seewig ◽  
Matthias Eifler ◽  
Dorothee Hüser ◽  
Rudolf Meeß

AbstractThe standard ISO 13565-2 defines the Rk parameters for the functional characterisation of technical surfaces. So far, no particular material measures for the calibration of these parameters have been defined in the international standardization. For the application and the functional behaviour of technical surfaces the Rk parameters however have a critical significance, so there is a demand by the industry to calibrate these parameters as they are increasingly applied for the quality assessment of workpieces. In the present paper, a proposal for suitable material measures is presented. An algorithm is described, which transforms the data of a real measured profile in a way that the exact defined parameters of Rk, Rpk and Rvk are equated. The material measures geometry corresponds to its later application and the target parameters are almost freely selectable. The approach for transforming surface profile data with the aid of the Abbott curve is introduced generically, solves an inverse problem and considers the influences from the manufacturing and measuring process. The designed material measure is manufactured with the aid of ultra-precision turning. In matters of the aspired industrial application, comparison measurements are carried out in order to examine the practical abilities of the material measure and the repeatability of the approach is proven.


2020 ◽  
Vol 1002 ◽  
pp. 12-20
Author(s):  
Tarik T. Issa ◽  
Sadeer M. Majeed ◽  
Duha S. Ahmed

Elements of high purity (99.999) ,were used to prepare the alloy , Bi ,Sn,Zn and Cu .Two types alloy Bi – Sn – Zn and Bi – Sn – Cu were prepared by mechanical alloying technique (MA) .Annealing at 100 °Cfor 8 hours was applied for the resulting alloys . X-ray diffraction and differential scanning colorimetriy were tested for the two types of alloy before and after annealing. The best results was noticed in the ternary alloythat prepared at 4 hours milling time ,and annelid at 100 °C, for 8 hours ,under static air.


Sign in / Sign up

Export Citation Format

Share Document