The Influence of Turbulence Model Selection and Leakage Considerations on CFD Simulation Results for a Centrifugal Pump

2012 ◽  
Vol 594-597 ◽  
pp. 1940-1944
Author(s):  
Han Liu ◽  
Hua Chen Pan

A commercial CFD software was used to simulate and predict a centrifugal pump performance. In this paper,the influences on the numerical simulation results using different turbulence models and different leakage flow assumptions were studied. The simulations are based on RANS with the and SST turbulence models. It is found that SST turbulence is better. Also the influence of the leakage flow was studied.

2012 ◽  
Vol 472-475 ◽  
pp. 2195-2198 ◽  
Author(s):  
Shao Ping Zhou ◽  
Pei Wen Lv ◽  
Xiao Xia Ding ◽  
Yong Sheng Su ◽  
De Quan Chen

The three-dimensional flow field simulation of a centrifugal pump was presented by using commercial CFD code. In order to study the most suitable turbulence model, the three known turbulence models of Standard k-ε, RNG k-ε, Realizable k-ε were applied to simulate the flow field of the MJ125-100 centrifugal pump and predict the performance of the pump. The simulation results of head and efficiency were compared with available experimental data, and the comparison showed that the result of the numerical simulation by RNG k-ε model had the best agreement. Additionally, the effect of number of blades on the efficiency of pump was studied. The number of blades was changed from 4 to 7. The results showed that the impeller with 7 blades had the highest efficiency.


Author(s):  
Hui Ding ◽  
Benjamin Greenfield

Abstract This paper describes how CFD simulations were used to help evaluating a centrifugal pump performance. The simulated pump was designed totally from scratch. Many aspects of pump performance characteristics were predicted based on the geometry generated using a pump design software. Especially the effects of the free spin of the 3rd rotor in a 3 stage pump assembly on overall performance were evaluated. Pump models, simulation techniques, and simulation approaches will be presented in detail. Simulation results will be discussed and compared with available test data.


Author(s):  
Janardhan Kodavasal ◽  
Christopher Kolodziej ◽  
Stephen Ciatti ◽  
Sibendu Som

Gasoline compression ignition (GCI) is a low temperature combustion (LTC) concept that has been gaining increasing interest over the recent years owing to its potential to achieve diesel-like thermal efficiencies with significantly reduced engine-out nitrogen oxides (NOx) and soot emissions compared to diesel engines. In this work, closed-cycle computational fluid dynamics (CFD) simulations are performed of this combustion mode using a sector mesh in an effort to understand effects of model settings on simulation results. One goal of this work is to provide recommendations for grid resolution, combustion model, chemical kinetic mechanism, and turbulence model to accurately capture experimental combustion characteristics. Grid resolutions ranging from 0.7 mm to 0.1 mm minimum cell sizes were evaluated in conjunction with both Reynolds averaged Navier-Stokes (RANS) and Large Eddy Simulation (LES) based turbulence models. Solution of chemical kinetics using the multi-zone approach is evaluated against the detailed approach of solving chemistry in every cell. The relatively small primary reference fuel (PRF) mechanism (48 species) used in this study is also evaluated against a larger 312-species gasoline mechanism. Based on these studies the following model settings are chosen keeping in mind both accuracy and computation costs — 0.175 mm minimum cell size grid, RANS turbulence model, 48-species PRF mechanism, and multi-zone chemistry solution with bin limits of 5 K in temperature and 0.05 in equivalence ratio. With these settings, the performance of the CFD model is evaluated against experimental results corresponding to a low load start of injection (SOI) timing sweep. The model is then exercised to investigate the effect of SOI on combustion phasing with constant intake valve closing (IVC) conditions and fueling over a range of SOI timings to isolate the impact of SOI on charge preparation and ignition. Simulation results indicate that there is an optimum SOI timing, in this case −30°aTDC (after top dead center), which results in the most stable combustion. Advancing injection with respect to this point leads to significant fuel mass burning in the colder squish region, leading to retarded phasing and ultimately misfire for SOI timings earlier than −42°aTDC. On the other hand, retarding injection beyond this optimum timing results in reduced residence time available for gasoline ignition kinetics, and also leads to retarded phasing, with misfire at SOI timings later than −15°aTDC.


2013 ◽  
Vol 423-426 ◽  
pp. 2049-2053 ◽  
Author(s):  
Ao Hui Guo ◽  
Yong Zhong Zeng ◽  
Xiao Bing Liu

The Computational Fluid (CFD) technology has been successfully used in the numerical simulation of the turbulent flow of centrifugal pump.In this article , we carry on the experiment by using uses ANSYS software,based on the standard k-ε model, SST model and BSL model , to get the the flow field of the numerical simulationof the impeller .We found that the simulation results and the actual results are different under different turbulence models. Then we can draw out the Q-η curve and compare it with the actual test data.Compared with other turbulence models, The SST model is more suitable for the models of centrifugal pumps in the article.Furthermore,we list the pressure contours and velocity vectors for pumps discussed in the paper under the optimal model.The process can provide a theoretical reference for the optimization and further study of the centrifugal pump in the future.


2011 ◽  
Vol 230-232 ◽  
pp. 405-409
Author(s):  
Zhong Yi Wang ◽  
Jia Han ◽  
Tao Sun ◽  
Yun Liang Yu

The numerical simulation of the resistance characteristics of the inertial stage had been researched with different turbulence models, and the resistance characteristic computation curves of the inertial stage with different turbulence models have been obtained. Then curves contrasted with the actual value from experiments. The results show that the error of the Standard model is a little larger, but results of the RNG and Reynolds Stress are comparatively accurate. It has provided the reference frame of the turbulence model selection when the numerical simulation of the inertial stage is conducted.


2021 ◽  
Vol 13 (2) ◽  
pp. 168781402199811
Author(s):  
Wu Xianfang ◽  
Du Xinlai ◽  
Tan Minggao ◽  
Liu Houlin

The wear-ring abrasion can cause performance degradation of the marine centrifugal pump. In order to study the effect of front and back wear-ring clearance on a pump, test and numerical simulation were used to investigate the performance change of a pump. The test results show that the head and efficiency of pump decrease by 3.56% and 9.62% respectively at 1.0 Qd due to the wear-ring abrasion. Under 1.0 Qd, with the increase of the front wear-ring the vibration velocity at pump foot increases from 0.4 mm/s to 1.0 mm/s. The axis passing frequency (APF) at the measuring points increases significantly and there appears new characteristic frequency of 3APF and 4APF. The numerical simulation results show that the front wear-ring abrasion affects the flow at the inlet of the front chamber of the pump and impeller passage. And the back wear-ring abrasion has obvious effect on the flow in the back chamber of the pump and impeller passage, while the multi-malfunction of the front wear-ring abrasion and back wear-ring abrasion has the most obvious effect on the flow velocity and flow stability inside pump. The pressure pulsation at Blade Passing Frequency (BPF) of the three schemes all decrease with the increase of the clearance.


2018 ◽  
Vol 35 (1) ◽  
pp. 2-17 ◽  
Author(s):  
Ling Zhou ◽  
Ling Bai ◽  
Wei Li ◽  
Weidong Shi ◽  
Chuan Wang

Purpose The purpose of this study is to validate the different turbulence models using in the numerical simulation of centrifugal pump diffuser. Computational fluid dynamics (CFD) has become the main method to study the pump inner flow patterns. It is important to understand the differences and features of the different turbulence models used in turbomachinery. Design/methodology/approach The velocity flow fields in a compact return diffuser under different flow conditions are studied and compared between CFD and particle image velocimetry (PIV) measurements. Three turbulence models are used to solve the steady flow field using high-quality fine structured grids, including shear stress transport (SST) k-w model, detached-eddy simulation (DES) model and SST k-w model with low-Re corrections. Findings SST k-w model with low-Re correction gives better results compared to DES and SST k-w model, and gives a good predication about the vortex core position under strong part-loading conditions. Originality/value A special test rig is designed to carry out the 2D PIV measurements under high rotating speed of 2850 r/min, and the PIV results are used to validate the CFD results.


Author(s):  
K M Guleren ◽  
A Pinarbasi

The main goal of the present work is to analyse the numerical simulation of a centrifugal pump by solving Navier-Stokes equations, coupled with the ‘standard k-∊’ turbulence model. The pump consists of an impeller having five curved blades with nine diffuser vanes. The shaft rotates at 890r/min. Flow characteristics are assumed to be stalled in the appropriate region of flowrate levels of 1.31-2.861/s. Numerical analysis techniques are performed on a commercial FLUENT package program assuming steady, incompressible flow conditions with decreasing flowrate. Under stall conditions the flow in the diffuser passage alternates between outward jetting when the low-pass-filtered pressure is high to a reverse flow when the filtered pressure is low. Being below design conditions, there is a consistent high-speed leakage flow in the gap between the impeller and the diffuser from the exit side of the diffuser to the beginning of the volute. Separation of this leakage flow from the diffuser vane causes the onset of stall. As the flowrate decreases both the magnitude of the leakage within the vaneless part of the pump and reverse flow within a stalled diffuser passage increase. As this occurs, the stall-cell size extends from one to two diffuser passages. Comparisons are made with experimental data and show good agreement.


Author(s):  
Miguel Asuaje ◽  
Farid Bakir ◽  
Andres Tremante ◽  
Ricardo Noguera ◽  
Robert Rey

A 3D-CFD simulation of the impeller and volute casing of a centrifugal pump has been performed using commercial codes CFX 5.5 and CFX-TASCflow 2.12. The pump has an specific speed of 32 (metric units) and an outside impeller diameter of 400 mm. First, a 3D-flow simulation for the isolated impeller with a structured grid is presented. A sensitivity analysis regarding grid quality and turbulence models were also performed. A 3D quasi-unsteady flow simulation of the impeller-volute assembly is presented, as well. This flow simulation was carried out for several impeller blades and volute tongue relative positions. As a result, the radial thrust on the pump shaft were calculated for different flow rates. Experimental test were carried out in order to compare theoretical pressure fluctuations with the experimental ones measured by various unsteady pressure sensors placed on the impeller shroud and volute. The qualitative and quantitative results ratify numerical predictions.


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