Numerical Simulation Study of the Impellers of the Centrifugal Pump Based on Different Turbulence Models

2013 ◽  
Vol 423-426 ◽  
pp. 2049-2053 ◽  
Author(s):  
Ao Hui Guo ◽  
Yong Zhong Zeng ◽  
Xiao Bing Liu

The Computational Fluid (CFD) technology has been successfully used in the numerical simulation of the turbulent flow of centrifugal pump.In this article , we carry on the experiment by using uses ANSYS software,based on the standard k-ε model, SST model and BSL model , to get the the flow field of the numerical simulationof the impeller .We found that the simulation results and the actual results are different under different turbulence models. Then we can draw out the Q-η curve and compare it with the actual test data.Compared with other turbulence models, The SST model is more suitable for the models of centrifugal pumps in the article.Furthermore,we list the pressure contours and velocity vectors for pumps discussed in the paper under the optimal model.The process can provide a theoretical reference for the optimization and further study of the centrifugal pump in the future.

2012 ◽  
Vol 472-475 ◽  
pp. 2195-2198 ◽  
Author(s):  
Shao Ping Zhou ◽  
Pei Wen Lv ◽  
Xiao Xia Ding ◽  
Yong Sheng Su ◽  
De Quan Chen

The three-dimensional flow field simulation of a centrifugal pump was presented by using commercial CFD code. In order to study the most suitable turbulence model, the three known turbulence models of Standard k-ε, RNG k-ε, Realizable k-ε were applied to simulate the flow field of the MJ125-100 centrifugal pump and predict the performance of the pump. The simulation results of head and efficiency were compared with available experimental data, and the comparison showed that the result of the numerical simulation by RNG k-ε model had the best agreement. Additionally, the effect of number of blades on the efficiency of pump was studied. The number of blades was changed from 4 to 7. The results showed that the impeller with 7 blades had the highest efficiency.


Author(s):  
Ahmed Ramadhan Al-Obaidi

AbstractIn centrifugal pumps, it is important to select appropriate turbulence model for the numerical simulation in order to obtain reliable and accurate results. In this work, ten turbulence models in 3-D transient simulation for the centrifugal pump are chosen and compared. The pump performance is validated with experimental results. The numerical results reveal that the SST turbulence model was closer to the experimental results in predicting head. In addition, the pressure variation trend for the ten models is very similar which increases and then decreases from the inlet to outlet of the pump along the streamline. The SST k-ω model predicts the performance of the pump was more accurately than other turbulent models. Furthermore, the results also found that the error is the least at design operation condition 300(l/min), which is around 1.98 % for the SST model and 2.14 % and 2.38 % for the LES and transition omega model. Within 7.61 %, the errors at higher flow rate 350(l/min) for SST. The error for SST model is smaller as compared to different turbulent models. For the Realizable k-ɛ model, the errors fluctuate were more high than other models.


2012 ◽  
Vol 249-250 ◽  
pp. 512-516
Author(s):  
Hui Min Zhang ◽  
Guang Ji Li ◽  
Dong Mei Peng

Centrifugal pump is widely used in plants as well as in common life. In many conditions, the centrifugal pumps do not operate in their optimal points for various reasons. In order to increase the efficiency, it is often used that the centrifugal pump rotates in different speed. In this paper, the 3D software UG is used to establish the model of pump. The simulation software FLUENT is used to analysis the flow field and pressure in the impeller. The numerical simulation shows that when the speed changed the flow field is similar in the impeller. The performance get from numerical simulation is compared with standard curve.


2012 ◽  
Vol 516-517 ◽  
pp. 966-969
Author(s):  
Yi Zhang Fan ◽  
Zhi Gang Zuo ◽  
Shu Hong Liu ◽  
Yu Jun Sha ◽  
Yu Lin Wu

Centrifugal pumps adopt annular casings instead of volute casings when working in high temperature and high pressure conditions, which results in conservative safety factors in sacrifice of hydraulic efficiency. This paper presents numerical simulations on two assembly modification methods for one annular casing imitating the volute casing to improve hydraulic performance. Method one was the eccentric axis method. Method two was the extended vane method. Numerical simulation results, given by CFX, showed that both the two method could increase the hydraulic efficiency and head while rise in radial force was small.


2012 ◽  
Vol 594-597 ◽  
pp. 1940-1944
Author(s):  
Han Liu ◽  
Hua Chen Pan

A commercial CFD software was used to simulate and predict a centrifugal pump performance. In this paper,the influences on the numerical simulation results using different turbulence models and different leakage flow assumptions were studied. The simulations are based on RANS with the and SST turbulence models. It is found that SST turbulence is better. Also the influence of the leakage flow was studied.


Author(s):  
Jia Li ◽  
Xin Wang ◽  
Wancheng Wang ◽  
Yue Wang

This paper presents a high-speed aero-fuel centrifugal pump with an active inlet injector for an aero-engine aiming at regulating the internal flow field and improving overall hydraulic performance. Unlike most of the existing centrifugal pumps for aero-engines, an injector is designed and integrated with the pump to accomplish the active flow control. Firstly, by employing the energy equation in the pump, reasonable geometrical parameters of the injector are calculated. Then, a validation study is conducted with three known turbulence models, showing that simulations with the RNG κ- ε turbulence model can accurately predict the head and efficiency of the experimental pump. Finally, simulation results with the determined turbulence model are discussed. The results show that the static pressure is uniformly distributed inside the impeller, the volute and the injector. The flow field is significantly ameliorated by improving the pressure inside the suction pipe and controlling the flow direction via the injector. Furthermore, the head and efficiency of the designed pump with an active inlet injector are improved compared to the one without an injector.


Author(s):  
Weihui Xu ◽  
Xiaoke He ◽  
Xiao Hou ◽  
Zhihao Huang ◽  
Weishu Wang

AbstractCavitation is a phenomenon that occurs easily during rotation of fluid machinery and can decrease the performance of a pump, thereby resulting in damage to flow passage components. To study the influence of wall roughness on the cavitation performance of a centrifugal pump, a three-dimensional model of internal flow field of a centrifugal pump was constructed and a numerical simulation of cavitation in the flow field was conducted with ANSYS CFX software based on the Reynolds normalization group k-epsilon turbulence model and Zwart cavitation model. The cavitation can be further divided into four stages: cavitation inception, cavitation development, critical cavitation, and fracture cavitation. Influencing laws of wall roughness of the blade surface on the cavitation performance of a centrifugal pump were analyzed. Research results demonstrate that in the design process of centrifugal pumps, decreasing the wall roughness appropriately during the cavitation development and critical cavitation is important to effectively improve the cavitation performance of pumps. Moreover, a number of nucleation sites on the blade surface increase with the increase in wall roughness, thereby expanding the low-pressure area of the blade. Research conclusions can provide theoretical references to improve cavitation performance and optimize the structural design of the pump.


2021 ◽  
Vol 13 (2) ◽  
pp. 168781402199811
Author(s):  
Wu Xianfang ◽  
Du Xinlai ◽  
Tan Minggao ◽  
Liu Houlin

The wear-ring abrasion can cause performance degradation of the marine centrifugal pump. In order to study the effect of front and back wear-ring clearance on a pump, test and numerical simulation were used to investigate the performance change of a pump. The test results show that the head and efficiency of pump decrease by 3.56% and 9.62% respectively at 1.0 Qd due to the wear-ring abrasion. Under 1.0 Qd, with the increase of the front wear-ring the vibration velocity at pump foot increases from 0.4 mm/s to 1.0 mm/s. The axis passing frequency (APF) at the measuring points increases significantly and there appears new characteristic frequency of 3APF and 4APF. The numerical simulation results show that the front wear-ring abrasion affects the flow at the inlet of the front chamber of the pump and impeller passage. And the back wear-ring abrasion has obvious effect on the flow in the back chamber of the pump and impeller passage, while the multi-malfunction of the front wear-ring abrasion and back wear-ring abrasion has the most obvious effect on the flow velocity and flow stability inside pump. The pressure pulsation at Blade Passing Frequency (BPF) of the three schemes all decrease with the increase of the clearance.


Sensors ◽  
2021 ◽  
Vol 21 (3) ◽  
pp. 886
Author(s):  
Cui Dai ◽  
Chao Guo ◽  
Yiping Chen ◽  
Liang Dong ◽  
Houlin Liu

The strong noise generated during the operation of the centrifugal pump harms the pump group and people. In order to decrease the noise of the centrifugal pump, a specific speed of 117.3 of the centrifugal pump is chosen as a research object. The bionic modification of centrifugal pump blades is carried out to explore the influence of different bionic structures on the noise reduction performance of centrifugal pumps. The internal flow field and internal sound field of bionic blades are studied by numerical calculation and test methods. The test is carried out on a closed pump test platform which includes external characteristics and a flow noise test system. The effects of two different bionic structures on the external characteristics, acoustic amplitude–frequency characteristics and flow field structure of a centrifugal pump, are analyzed. The results show that the pit structure has little influence on the external characteristic parameters, while the sawtooth structure has a relatively great influence. The noise reduction effect of the pit structure is aimed at the wide-band noise, while the sawtooth structure is aimed at the discrete noise of the blade-passing frequency (BPF) and its frequency doubling. The noise reduction ability of the sawtooth structure is not suitable for high-frequency bands.


2021 ◽  
Vol 9 (2) ◽  
pp. 121
Author(s):  
Yang Yang ◽  
Ling Zhou ◽  
Hongtao Zhou ◽  
Wanning Lv ◽  
Jian Wang ◽  
...  

Marine centrifugal pumps are mostly used on board ship, for transferring liquid from one point to another. Based on the combination of orthogonal testing and numerical simulation, this paper optimizes the structure of a drainage trough for a typical low-specific speed centrifugal pump, determines the priority of the various geometric factors of the drainage trough on the pump performance, and obtains the optimal impeller drainage trough scheme. The influence of drainage tank structure on the internal flow of a low-specific speed centrifugal pump is also analyzed. First, based on the experimental validation of the initial model, it is determined that the numerical simulation method used in this paper is highly accurate in predicting the performance of low-specific speed centrifugal pumps. Secondly, based on the three factors and four levels of the impeller drainage trough in the orthogonal test, the orthogonal test plan is determined and the orthogonal test results are analyzed. This work found that slit diameter and slit width have a large impact on the performance of low-specific speed centrifugal pumps, while long and short vane lap lengths have less impact. Finally, we compared the internal flow distribution between the initial model and the optimized model, and found that the slit structure could effectively reduce the pressure difference between the suction side and the pressure side of the blade. By weakening the large-scale vortex in the flow path and reducing the hydraulic losses, the drainage trough impellers obtained based on orthogonal tests can significantly improve the hydraulic efficiency of low-specific speed centrifugal pumps.


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