Theoretical Investigation in Transient Elastohydrodynamic Lubrication of Reciprocating Motion in Air Compressor Piston Pin

2012 ◽  
Vol 622-623 ◽  
pp. 1821-1825
Author(s):  
Khanittha Wongseedakaew

This paper presents the effect of squeeze motion to elastohydrodynamic lubrication (EHL) in piston pin of air compressor with non-Newtonian lubricants based on a Carreau viscosity model. The time dependent modified Reynolds equation and elasticity with initial conditions were formulated and solved numerically using a multigrid multilevel with full approximation technique for a piston pin. Effects of bearing materials and liquid properties were examined. The results show that minimum film thickness and friction coefficient increases when lubricant viscosity increases. At the same time, for increasing of elastic modulus of bearing bushing the friction coefficient decreases.

2015 ◽  
Vol 736 ◽  
pp. 45-52
Author(s):  
Panichakorn Jesda

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d2q8+BSJKJOuaQ/4bh/4rGN4QLOhlg2wdbKJ9g1XMAJF3BGRkf1pYcdRFnhbBv4uddAn/ZOmkjVo3HnraQw7VS9Q9ECPtXT9nFR+1LzNDeYYWb2ui6evpdYnC5+9qhLOzhOZdr7f+GxOtAVAF69gtSD+UZfHADgTZatzm/F22D9wtj5N2tGtRMA4OXrzOEzejuG9S47joSiqZrqQg6J8dGNT02MT46PTaIZmsNnnMiKOxH/1+LQgbGe+3+LNLREJXKjErmGFu2Q7vwPeepe7QIntbtx8JqwwikLcfFAbqZUrlq3ksNnlOaIuxsH9XMuHSvkBrs6UAl3LtYCgPDq1jaJ4pqwIuG4f9GNBgCgutstHum1YSw98c+CTN3YVMKPgasDXTHmr/PMkGqsprg153LtmHZyKZeb1IP5wqtbf70twFlhUZka3km27F2H7sRQu0RHSxc35FzurppSqcjgzJiGXhvGOnQhGn0+/f1d2TMlAJxPzrN1wNNY9hY4c+2ATi7tm5meNcnn5E1y4zpa4bHowmvC6WhWJjkQakqlPv7MgAi2w0piV6uqr3uY7rUibAu3vannZFImhWEbmsi2JuBIDoSxkUmNUndmdy47iBKz01eYFmdwrOdB+25iHUydI26seaEfGu4fG+4fWzSoATEe0QJ+T5e6rkS+PyWChNgMqkbE1bKiGw0apQ6ggh/L8PZz5gWxqgoai240oDUIdUQrTntTD6oKAJBW9Uqrcvmxb50B4/t0xrNDJonfqxEdLU0mqX/rPm1ugcETcH8cLf5gYgCYHJ3+yH8u///Y/ueh/xkAbRuZFcpPPOYAAAAASUVORK5CYII=" />This paper presents the results of a analysis of rough thermo-elastohydrodynamic lubrication (TEHL) of line contact with non-Newtonian lubricant blended with Al2O3nanoparticles and MoS2 microparticles. The simultaneous systems of time independent modified Reynolds equation, elasticity equation, load carrying with micro particle equation and energy equation were solved numerically using multigrid multilevel with full approximation technique. In this study, the effect of Al2O3nanoparticle and MoS2microparticle additives and surface roughness were implemented to obtain film thickness, film pressure, film temperature, friction coefficient and load carrying with microparticle in the contact region. The simulation results showed that the maximum film temperature and friction coefficient increase slightly but the minimum film thickness decreases slightly with an increase in Al2O3nanoparticle concentration due to thermal enhancement of nanofluid. For increasing of microparticle concentration, the minimum film thickness and friction coefficient decrease because the increasing of friction heating of MoS2microparticle.


Author(s):  
Mongkol Mongkolwongrojn ◽  
Khanittha Wongseedakaew ◽  
Francis E. Kennedy

This paper presents the analysis of elastohydrodynamic lubrication (EHL) of two parallel cylinders in line contact with non-Newtonian fluids under oscillatory motion. The effects of transverse harmonic surface roughness are also investigated in the numerical simulation. The time-dependent Reynolds equation uses a power law model for viscosity. The simultaneous system of modified Reynolds equation and elasticity equation with initial conditions was solved using multi-grid multi-level method with full approximation technique. Film thickness and pressure profiles were determined for smooth and rough surfaces in the oscillatory EHL conjunctions, and the film thickness predictions were verified experimentally. For an increase in the applied load on the cylinders, the minimum film thickness calculated numerically becomes smaller. The predicted film thickness is slightly higher than the film thickness obtained experimentally, owing to cavitation that occurred in the experiments. For both hard and soft EHL contacts, the minimum film thickness under oscillatory motion is very thin near the trailing edge of the contact, especially for stiffer surfaces. The surface roughness and power law index of the non-Newtonian lubricant both have significant effects on the film thickness and pressure profile between the cylinders under oscillatory motion.


Author(s):  
M. Mongkolwongrojn ◽  
C. Aiumpornsin

The paper focuses on the solution of a numerical model to explore the journal bearing performance under transient thermal elastohydrodynamic lubrication with non-Newtonian lubricants based on Carreau viscosity model. The newly derived time-dependent modified Reynolds equation and the adiabatic energy equation have been formulated using a non-Newtonian Carreau viscosity model. The simultaneous systems consisting of the modified Reynolds equation, elasticity equation and energy equation with initial conditions were solved numerically using the multi-grid multi-level method with full approximation technique. The analysis showed that the fluid characteristics as defined by the Carreau model, led to large differences in minimum film thickness and maximum temperature rise for bearing liners with low elastic modulus.


2015 ◽  
Vol 736 ◽  
pp. 140-145
Author(s):  
Khanittha Wongseedakaew

This paper describes the transient analysis of artificial hip joint during human movement under elastohydrodynamic lubrication (EHL) with non-Newtonian lubricants based on a Carreau model. During walking, the load and velocity are varying with time. The numerical schemes employed perturbation method, Newton-Raphson method and multi-grid multilevel with full approximation technique to solve the time-dependent modified Reynolds equation and elasticity equation with initial conditions. The aim of this study was investigated the characteristics of elastohydrodynamic lubrication, profile of film pressure and film thickness profile in human artificial hip joint during human movement. Numerical results show the transient film thicknessincreased and then decreased because of reverse motion. In smooth surface condition, film thickness for Newtonian fluids is slightly higher than the film thickness for non-Newtonian fluid. The amplitude of surface roughness has significant effect on the film thickness,the minimum film thickness decreased when the amplitude of surface roughness increases.


2000 ◽  
Vol 122 (4) ◽  
pp. 711-720 ◽  
Author(s):  
Young S. Kang ◽  
Farshid Sadeghi ◽  
Xiaolan Ai

A model was developed to study the effects of a rigid debris on elastohydrodynamic lubrication of rolling/sliding contacts. In order to achieve the objectives the time dependent Reynolds equation was modified to include the effects of an ellipsoidal shaped debris. The modified time dependent Reynolds and elasticity equations were simultaneously solved to determine the pressure and film thickness in EHL contacts. The debris force balance equation was solved to determine the debris velocity. The model was then used to obtain results for a variety of loads, speeds, and debris sizes. The results indicate that the debris has a significant effect on the pressure distribution and causes a dent on the rolling/sliding bounding surfaces. Depending on the size and location of the debris the pressure generated within the contact can be high enough to plastically deform the bounding surfaces. Debris smaller than the minimum film thickness do not enter the contact and only large and more spherical debris move toward the contact. [S0742-4787(11)00501-7]


2012 ◽  
Vol 134 (1) ◽  
Author(s):  
M. Masjedi ◽  
M. M. Khonsari

Three formulas are derived for predicting the central and the minimum film thickness as well as the asperity load ratio in line-contact EHL with provision for surface roughness. These expressions are based on the simultaneous solution to the modified Reynolds equation and surface deformation with consideration of elastic, plastic and elasto-plastic deformation of the surface asperities. The formulas cover a wide range of input and they are of the form f(W, U, G, σ¯, V), where the parameters represented are dimensionless load, speed, material, surface roughness and hardness, respectively.


Author(s):  
Amir Torabi ◽  
Saleh Akbarzadeh ◽  
Mohammadreza Salimpour

In this study, a numerical model is developed to show the performance improvement of a cam–follower mechanism when using a roller type follower compared to the flat-faced follower. Nonconformal geometry besides the thermal effects due to the shearing of the lubricant film results in formation of a thin film in which the asperities contribute in carrying the load. The numerical model is developed in which the geometry, load, speed, lubricant properties, and the surface roughness profile is taken as input and the film thickness and friction coefficient as a function of cam angle are predicted. The asperities are assumed to have elastic, elasto-plastic, and plastic deformation. Simulation results indicated that the thermal effects cannot be neglected. Surface roughness is also a key parameter that affects the pressure distribution, film thickness, and friction coefficient. Finally, asperity and hydrodynamic pressure is reported and the performance of the two mechanisms is compared. Roller follower has a considerable preference in terms of friction coefficient compared to flat-faced follower. The minimum film thickness, however, is slightly larger in the flat follower.


2015 ◽  
Vol 736 ◽  
pp. 57-63
Author(s):  
Panichakorn Jesda ◽  
Wongseedakeaw Khanittha

This paper presents the effect of surface roughness on soft elastohydrodynamic lubrication in circular contact with non-Newtonian lubricant. The time independent modified Reynolds equation, elastic equation and lubricant viscosity equation were formulated for compressible fluid. Perturbation method, Newton-Raphson method, finite different method and full adaptive multigrid method were implemented to obtain the film pressure, film thickness profiles and friction coefficient in the contact region at various the amplitude of surface roughness, surface speed of sphere, modulus of elasticity and radius of sphere. The simulation results showed that the film thickness in contact region depended on the profile of surface roughness. The minimum film thickness decreased but maximum film pressure and friction coefficient increase when the amplitude of surface roughness and modulus of elasticity increased. For increasing surface speeds, the minimum film thickness and friction coefficient increase but maximum film pressure decreases. When radius of sphere increases, the minimum film thickness increases but maximum film pressure and friction coefficient decrease.


Author(s):  
D Ashman

This paper gives details of a combined theoretical and experimental investigation of a plain journal bearing under heavily loaded conditions together with a metrological study of the bearing geometry. It was found that under high loading conditions a simplified analytical expression relating the Sommerfeld number to the non-dimensional minimum film thickness, using a hydrodynamic solution of the isoviscous form of the Reynolds equation, could be developed. An alternative theoretical solution based on elastohydrodynamic lubrication was also considered. In addition, experimental work determined a variety of operating conditions that produced metal-to-metal contact. These operating conditions were then compared with the theoretical minimum film thickness calculations and bearing manufacturing data. This process was used to determine combined failure criteria based on operating conditions and machining capability.


2012 ◽  
Vol 482-484 ◽  
pp. 1426-1430 ◽  
Author(s):  
Sountaree Rattapasakorn ◽  
Mongkol Mongkolwongrojn

The two infinitely long surfaces in line contact under thermoelastohydrodynamic lubrication with solid-liquid lubricants were investigated. The time-dependent modified Reynolds equation elasticity equation and the adiabatic energy equation have been formulated and solved numerically with initial conditions using multi-grid multi-level method with full approximation technique. The characteristics of the two surfaces in line contact under thermoelastohydrodynamic lubrication were presented as; film pressure, film temperature and oil film thickness profiles. The results of solid-liquid lubricants with micro-particle and nano-particle under thermal elastohydrohynamic lubrication were compared with the case of pure liquid lubricant.


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