Mechanical Properties of Homogenous and Heterogeneous Three Layered Particleboard Composite in Relation on Different Resin Content

2013 ◽  
Vol 699 ◽  
pp. 637-640 ◽  
Author(s):  
Siti Noorbaini Sarmin ◽  
Shaikh Abdul Karim Yamani Zakaria ◽  
Jamaludin Kasim

Two types of three layered particleboard composite, homogeneous (Acacia mangium core-face/back) and heterogeneous (Acacia mangium core, mixed sawdust face/back) were fabricated with three different resin contents and densities. Three different resin content; 8:10:8, 10:10:10 and 12:10:12, were use with 500, 600 and 700kg/m3 board densities. Urea Formaldehyde (UF) was used as a binder and 1% of wax was added. The properties of bending strength (MOR & MOE) and internal bond strength (IB) were evaluated based on Japanese Industrial Standard; JIS A 5908:2003 Particleboard (2003). The results showed that there were relationship between resin contents and densities on homogeneous and heterogeneous particleboard composites. Result obtained indicated that bending and internal bond strength of homogeneous composite bonded using ratio of 12:10:12 resin content with 700kg/m3 density was better compared to ratio of 8:10:8 and 10:10:10 resin contents. When the densities were increased, the mechanical properties also increased.

2020 ◽  
Vol 14 (1) ◽  
pp. 84
Author(s):  
Ragil Widyorini ◽  
Ikhwan Syahri ◽  
Greitta Kusuma Dewi

Bambu memiliki kandungan ekstraktif dengan persentase yang berbeda antar jenis bambu. Penelitian ini bertujuan untuk mengetahui pengaruh perlakuan ekstraksi pada jenis bambu yang berbeda terhadap sifat papan partikel. Dua jenis bambu digunakan yaitu Bambu Petung (Dendrocalamus asper) dan Bambu Wulung (Gigantochloa atroviolacea). Perlakuan ekstraksi digunakan pada partikel bambu sebelum proses pembuatan papan partikel yaitu tanpa ekstraksi, ekstraksi air dingin dan ekstraksi air panas. Papan partikel dibuat dalam ukuran 25 cm x 25 cm x 0,7 cm, target kerapatan 0,9 g/cm3, jumlah asam sitrat 30%, serta kondisi pengempaan suhu 180°C selama 10 menit. Hasil penelitian menunjukkan bahwa interaksi perlakuan ekstraksi dan jenis bambu hanya berpengaruh signifikan pada sifat penyerapan air dan keteguhan rekat internal, sedangkan jenis bambu berpengaruh signifikan pada nilai kadar air, modulus patah dan modulus elastisitas. Semua papan partikel yang dihasilkan memenuhi standar Japanese Industrial Standard (JIS) A 5908 tipe 13. Pada penelitian ini, papan partikel dari bambu wulung tanpa perlakuan ekstraksi mempunyai nilai yang memenuhi standar tipe 18 dan berpotensi sebagai bahan baku untuk produk furnitur eksterior. Perlakuan ekstraksi dapat meningkatkan secara signifikan nilai keteguhan rekat internal papan partikel bambu petung, walaupun secara umum dengan jumlah asam sitrat 30% perlakuan tersebut tidak diperlukan pada papan partikel bambu Properties of Particleboard made from Petung Bamboo (Dendrocalamus asper) and Wulung Bamboo (Gigantochloa atroviolacea) Particles with Extraction TreatmentAbstractBamboo has extractives, which the percentage of extractive was different based on bamboo species. This research aimed to investigate the effect of extraction treatment at different bamboo species on the particleboard properties. Two types of bamboo were used, i.e. Petung bamboo (Dendrocalamus asper) and Wulung bamboo (Gigantochloa atroviolacea). Three extraction treatments were conducted to the bamboo particles before the particleboard manufacture, i.e. unextracted, cold-water extraction, and hot-waterextraction. The particleboard was made in the size of 25 cm x 25 cm x 0.7 cm, target density of 0.9 g/cm³, citric acid content of 30%, and pressing temperature of 180°C for 10 min. The results showed that the interaction between extraction treatment and bamboo species significantly affected on the water absorption and internal bond strength, however bamboo species affected significantly on the moisture content, modulus of rupture, and modulus of elasticity. All of particleboards could met the requirement of the 13 type of Japanese Industrial Standard (JIS) A 5908. In this research, particleboards made from wulung bamboo particles without extraction treatment have properties that met the requirement of the 18 type and the products have potential to be as exterior materials for furniture. In general, an extraction treatment was not an important step on the manufacturing of bamboo particleboard using citric acid 30% as adhesive. However, the extraction treatment could increase significantly the internal bond strength of particleboard made from petung bamboo.


2019 ◽  
Vol 65 (1) ◽  
Author(s):  
Turgay Akbulut ◽  
Nadir Ayrilmis

Abstract The aim of the study was to develop three-layer medium-density fibreboard (MDF) manufacture by adding the coarse fibres in the middle layer, like three-layer particleboard. The liquid urea–formaldehyde (UF) resin was reduced from 10.5 to 6.5 wt% in the middle layer of the MDFs. The UF resin content was kept constant at 10 wt% in the surface layers of all the MDFs. Moreover, the average density of MDFs was decreased from 730 to 650 kg/m3. The internal bond strength of three-layer MDFs decreased with decreasing UF resin content (10.5 to 8.5 wt%) in the middle layer. However, the decreases in the internal bond strength were statistically not significant. The internal bond strength values of the MDFs having density between 730 and 675 kg/m3 did not show significant differences. The cost savings of the resin were 20% when the amount of resin was reduced from 10.5 to 8.5 wt%. Three-layer MDFs had lower resin consumption at lower densities over traditional single-layer MDFs produced in the same plant with the same material components without decreasing their technological properties. In conclusion, it can be said that three-layer MDF could be produced at a lower cost than traditional single-layer MDF.


2016 ◽  
Vol 8 (1) ◽  
pp. 1
Author(s):  
Djoko Purwanto

A palm oil mill with a capacity of hundred thousand tons of fresh fruit bunches per year will produce palm fiber waste about 12,000 tons. Recently, the use of palm empty fruit bunches (OPEFB) fiber is as fuel for electricity generation in the industry. Palm fiber waste contains lignocellulose materials as a feedstock to particle board manufacture. The aim of this research is to evaluate the properties of particle board from a mixture of OPEFB fiber and sawdust. The ratio of OPEFB fiber and sawdust are 100% : 0%; 75% : 25%; 50% : 50%; 25% : 75% and 0% : 100%, plus urea formaldehyde adhesive in a concentration of 11%. The boards were pressed using a clamp pressure of 16 kg/cm2 for 15 minutes at a temperature of 110 – 120 0C. The testing methods and standards of physical properties (moisture contents, thickness swelling, density) and mechanical (modulus of elasticity/MOE, modulus of rupture/MOR, screw withdrawal and internal bond strengths) refers to the SNI. 03 – 2105 - 2006. The results showed that the particle board made from 100% OPEFB fiber produces modulus of elasticity/MOE 1594.88 kg/cm2; modulus of rupture/MOR 18.08 kg/cm2; screw withdrawal 31.34 kg/cm2 and internal bond strength 0.86 kg/cm2. The addition of sawdust for 50% can improve modulus of elasticity/MOE, modulus of rupture/MOR and internal bond strength.


2012 ◽  
Vol 531 ◽  
pp. 128-132
Author(s):  
Jian Zhang ◽  
Sheng Ling Xiao ◽  
Yue Sun

The experiment choose optimum technological parameter of wood residues railway sleeper composite to manufacture test pieces, select UV accelerated aging test method, use static bending strength (MOR), modulus of elasticity (MOE) , dry internal bond strength (D-IB) , wet internal bond strength (W-IB) and 24h absorbent thickness swelling (TS) and other performance index as reference standard, utilize DPS data analysis software to process variance analysis and regression analysis on the obtained data , analysis the UV accelerated aging effects on wood residues railway sleeper composite physical and mechanical properties


Polymers ◽  
2020 ◽  
Vol 12 (6) ◽  
pp. 1327
Author(s):  
Conrad M. Sala ◽  
Eduardo Robles ◽  
Grzegorz Kowaluk

The sizeable global production of wood-based products requires new sources of raw material, but also creates large quantities of wastes or composites that do not comply with requirements. In this study, the influence of different shares of recovered high-density fiberboards (HDF-r), reversed into the production, on industrial HDF properties, has been examined. HDF-r may be a suitable partial substitute for raw pinewood for industrial HDF production. Although most of the mechanical properties, as well as thickness swelling and water absorption, had a linear decrease with the increase in the share of HDF-r share, the elaborated boards met most of the commercial requirements (EN 622-5). The property that did not meet the requirements was the internal bond strength for panels with 10% of HDF-r. The presented results show that, after some adjustments, it should be possible to produce HDF boards with up to 10% of recycled HDF being able to meet all commercial requirements.


2018 ◽  
Vol 1 (1) ◽  
pp. 16-23
Author(s):  
Apri Heri Iswanto ◽  
Dita Sari Prabuningrum ◽  
Irawati Azhar ◽  
Supriyanto Supriyanto

The objective of this research was to evaluate the effect of length size particle on physical and mechanical properties of particleboard. Sorghum bagasse was cut into 3, 5, and 7 cm length size. Furthermore, particles were dried until reached of4% moisture content. Amount of 10% urea-formaldehyde (UF) resin used for binding. Hot pressing process conducted in 130C temperature for 10 minutes and 30 kg cm -2 pressure. The results showed that thickness swelling (TS) and internal bond (IB) did not fulfill of requirement of Japanese Industrial Standard (JIS) A 5908 (2003). According to all parameters, 3 cm length size of particle was resulting in the best properties.


Wood Research ◽  
2021 ◽  
Vol 66 (3) ◽  
pp. 331-340
Author(s):  
HASAN HÜSEYİN TAŞ ◽  
BİLGE ARSLAN ◽  
HÜLYA KALAYCIOĞLU

The effects of some polymer additives, also called super plasticizers, on selected physical and mechanical properties of cement bonded particle board were investigated. Two different kinds of poly carboxylic ether (PF300, DX40) and a melamine based polymer (300M) were added to the wood cement mixture. The ratios of polymer additives to the wood cement mixture were 1%, 1.2% and 1.4%. Cement bonded particleboards were manufactured with wood/cement (w/w) ratio of 1:3; target density of 1300 kg.m-3, and CaCl2 content of 5%. The cement bonded particleboards were tested for water absorption (2 and 24 hour), thickness swelling (2 and 24 hour), bending stiffness and strength and internal bond strength. Results of the study showed that most of the polymer addition decreased water absorption and thickness swelling of the boards. Replacement of cement with polymers increased internal bond strength and bending stiffness of the boards while bending strength was slightly reduced. Use of small amount of super plasticizers significantly improves most of the board properties.


2021 ◽  
Vol 11 (8) ◽  
pp. 3682
Author(s):  
Lina Karlinasari ◽  
Prabu Setia Sejati ◽  
Ulfa Adzkia ◽  
Arinana Arinana ◽  
Salim Hiziroglu

The objective of this study was to evaluate various physical and mechanical properties of experimental particleboard panels made from Asian giant bamboo (Dendrocalamus asper). Single layer panels having a density level of 0.75 g/cm3 from coarse and fine particles were used within the scope of this study. Thickness swelling, water absorption, surface roughness, and wettability characteristics of the samples were tested as physical properties while bending, internal bond strength, and screw withdrawal strength of the panels were considered for their mechanical properties. Resistance of the panels against termite and fungus were also determined. Based on the findings in the work both physical and mechanical properties of the panels made from coarse particles resulted in higher values than those made from fine particles with the exception of their internal bond strength. It appears that using fine particles in the panels enhanced their overall surface quality as well as wettability. Regarding biological deterioration of the samples, those made with coarse particles had better resistance. It seems that giant bamboo as a non-wood lignocellulosic species would have potential to be used as raw material to the manufacture value added particleboard with accepted characteristics.


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