Study on Lost Circulation in an Extended Horizontal Well in Cuba

2013 ◽  
Vol 765-767 ◽  
pp. 266-269
Author(s):  
Cheng Luo ◽  
Xiao Chun Cao ◽  
Yi Qin ◽  
Bei Ren Li
Keyword(s):  
Horizontal Well ◽  
Drilling Fluids ◽  
Cement Slurry ◽  
Processing Methods ◽  
Lost Circulation ◽  
Eastern Cuba ◽  
Controlling Measures ◽  
Lost Circulation Materials

An extended horizontal well was to be drilled in the eastern Cuba. Because lost circulation of drilling fluids and cement slurry could take place in the target sections, the controlling measures were studied. There were several processing measures. And Lost circulation materials (LCM) could be used when the loss of circulation happened. The test and processing methods were also introduced.

scholarly journals A Novel Solution for Severe Loss Prevention While Drilling Deep Wells

2020 ◽  
Vol 12 (4) ◽  
pp. 1339
Author(s):  
Salaheldin Elkatatny ◽  
Hany Gamal ◽  
Abdulmalek Ahmed ◽  
Pranjal Sarmah ◽  
Shiv Sangaru ◽  
...  
Keyword(s):  
Compressive Strength ◽  
Setting Time ◽  
High Strength ◽  
Drilling Fluids ◽  
Well Bore ◽  
Cement Slurry ◽  
Lost Circulation ◽  
Acid Solubility ◽  
Study Laboratory ◽  
Thief Zone

The loss of circulation is a big problem in drilling operations. This problem is costly, time-consuming and may lead to a well control situation. Much research has investigated the effectiveness of using different chemicals as lost circulation material (LCM) to stop mud and cement slurry losses. However, there remain many limitations for using such LCM types, especially when it comes to field applications. This paper presents a new high strength lost circulation material (HSLCM) that could effectively be used for managing severe lost circulation cases. The HSLCM could easily be pumped into the thief zone where it forms a gel that solidifies after a setting time to provide sealing between the wellbore and the thief zone. With this technique, the material stops the circulation losses, and hence enhances the well bore stability by reducing the well bore stresses. The HSLCM has a high compressive strength and it has a high acid solubility of around 96%. Because the HSLCM has high tolerance towards contamination, it can be utilized with water-based mud or invert emulsion-drilling fluids, hence providing a wide window of applications with the drilling fluids. In this study, laboratory experiments were conducted to evaluate the rheology, thickening time, compressive strength, and acid solubility of the HSLCM. The results showed good performance for the HSLCM as LCM. In addition, a case field study is presented which shows a successful field treatment for severe losses.

Wood Fibre Based Lost Circulation Materials

2018 ◽  
Author(s):  
Arild Saasen ◽  
Helge Hodne ◽  
Egil Ronæs ◽  
Simen André Aarskog ◽  
Bente Hetland ◽  
...  
Keyword(s):  
Fibre Type ◽  
Drilling Fluid ◽  
Wood Fibre ◽  
Fluid Loss ◽  
Drilling Fluids ◽  
Lost Circulation ◽  
Bottom Hole Assembly ◽  
Induced Fractures ◽  
Fine Wood ◽  
Lost Circulation Materials

In this paper both a coarse and fine wood fibre type of Lost Circulation Material (LCM) is tested in the laboratory. It is shown how these fibre treatments work. The fibre type is partially oil wetting making them suitable for application in oil based drilling fluids. The fine material helps stopping small drilling induced fractures, while the coarse helps stopping lost circulation into several natural fractures or coal or conglomerate formations. In the article, the selection of wood fibres is described in more detail. Testing of the fine materials were conducted conventionally by pumping drilling fluid volumes with LCM onto slotted disks in fluid loss apparatuses. The coarse fibres are too large to be tested in these apparatuses. Therefore, gravel with grain diameter around two centimetres was filled into transparent cylinders. The pore throats created by these gravel particles were above half a centimetre. For both of these LCMs the experiments show the sensitivity of the LCM concentration in the drilling fluid to stop the lost circulation. Also, it is shown the effect of the LCM on viscous properties of the drilling fluids. Not all LCMs can be pumped through the bit. The article describes the need for circulation subs in the bottom hole assembly (BHA) to hinder the LCM blocking the entire BHA.

A Multifunctional Drilling Fluid for Coalbed Methane Drilling

2012 ◽  
Vol 455-456 ◽  
pp. 1317-1323
Author(s):  
Li Hui Zheng ◽  
Ming Wei Zhang ◽  
Yong Lin
Keyword(s):  
Coalbed Methane ◽  
Horizontal Well ◽  
Drilling Fluid ◽  
Drilling Fluids ◽  
Drilling Process ◽  
Water Production ◽  
Well Bore ◽  
Lost Circulation ◽  
Geological Conditions ◽  
Air Drilling

With extremely complicated geological conditions, there is abundant coalbed methane in the China's Ordos Basin Area. As a result of coexistence of different pressure systems in the same one naked well section, there are so many problems taking place occasionally during the drilling process, such as the formation lost circulation and collapse, which require the drilling fluid with a perfect rheology behavior and inhibitive to improve the well-bore containment. The coalbed methane well completions are diverse, usually including vertical well, horizontal well, multi-branch well, and other different well types. So the drilling fluid must have cuttings carried effectively and protect formation damaged to ensure that the process of drilling is security and smooth. Lots of drilling methods are used in the coalbed methane drilling, besides normal nearly balanced drilling, the under balance drilling fluids such as the air, fog, foam, etc particularly improved. All this drilling fluids require itself working compatibility with other fluids in the hole. Therefore, the special state-funded science and technology project has developed a novel bionic Fuzzy-Ball drilling fluid to meet the coalbed methane. Without additional equipments, this novel drilling fluids can be made, with non-solid phase and low density, 0.8~1.0 g/cm3. The inert solids can also be used to adjust the property to more than 1.0g/cm3, matching the near/under-balanced drilling. The formation well-bore containment can effectively improve to meet to the more than 1000 meters coalbed methane drilling in the open or low pressure formation, To portable cuttings effectively under low rate, the ratio of yield point and plastic viscosity can be adjusted to 1.0Pa/mPa•s or more. Combined with the air drilling, this novel Fuzzy-Ball material could not be converted to fluid to solve the formation water production, cavings, completion and other operations. 10 wells application of using the Fuzzy-Ball drilling fluid to complete the coal bed methane wells overcoming water production, collapse, lost circulation and air drilling etc, taking five branches well FL-H2-L, "U" horizontal well DFS-02-H2, water production and collapse well J35, air drilling CLY22 for examples, are introduced to indicate the bionic Fuzzy-Ball fluid application on the coalbed methane drilling spot.

scholarly journals Mitigation of Lost Circulation in Oil-Based Drilling Fluids Using Oil Absorbent Polymers

Materials ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 2020 ◽  
Author(s):  
Hanyi Zhong ◽  
Guangcheng Shen ◽  
Peng Yang ◽  
Zhengsong Qiu ◽  
Junbin Jin ◽  
...  
Keyword(s):  
Suspension Polymerization ◽  
Fluid Loss ◽  
Drilling Fluids ◽  
Fluid Viscosity ◽  
Lost Circulation ◽  
Fracture Sealing ◽  
Oil Absorbent ◽  
Lost Circulation Materials ◽  
Filtration Properties ◽  
Absorbent Polymer

In order to mitigate the loss circulation of oil-based drilling fluids (OBDFs), an oil-absorbent polymer (OAP) composed by methylmethacrylate (MMA), butyl acrylate (BA), and hexadecyl methacrylate (HMA) was synthesized by suspension polymerization and characterized by Fourier transform infrared spectroscopy (FT-IR), thermogravimetric analysis (TGA) and scanning electronic microscopy (SEM). The oil-absorptive capacity of OAP under different solvents was measured as the function of temperature and time. The effect of the OAP on the rheological and filtration properties of OBDFs was initially evaluated, and then the sealing property of OAP particles as lost circulation materials (LCMs) was examined by a high-temperature and high-pressure (HTHP) filtration test, a sand bed filtration test, a permeable plugging test, and a fracture sealing testing. The test results indicated that the addition of OAP had relatively little influence on the rheological properties of OBDF at content lower than 1.5 w/v % but increased the fluid viscosity remarkably at content higher than 3 w/v %. It could reduce the HTHP filtration and improve the sealing capacity of OBDF significantly. In the sealing treatment, after addition into the OBDF, the OAP particles could absorb oil accompanied with volume enlargement, which led to the increase of the fluid viscosity and slowing down of the fluid loss speed. The swelled and deformable OAP particles could be squeezed into the micro-fractures with self-adoption and seal the loss channel. More important, fluid loss was dramatically reduced when OAP particles were combined with other conventional LCMs by a synergistic effect.

Applications of Nanomaterials in Wellbore Fluids in Oil and Gas Fields

2021 ◽  
Vol 881 ◽  
pp. 33-37
Author(s):  
Wei Na Di
Keyword(s):  
Oil And Gas ◽  
Drill String ◽  
Wellbore Stability ◽  
Petroleum Engineering ◽  
Cement Stone ◽  
Drilling Fluids ◽  
Cement Slurry ◽  
Oil And Gas Fields ◽  
Gas Channeling ◽  
Gas Fields

The application of nanomaterials in oil and gas fields development has solved many problems and pushed forward the development of petroleum engineering technology. Nanomaterials have also been used in wellbore fluids. Nanomaterials with special properties can play an important role in improving the strength and flexibility of mud cake, reducing friction between the drill string and wellbore and maintaining wellbore stability. Adding nanomaterials into the cement slurry can eliminate gas channeling through excellent zonal isolation and improve the cementing strength of cement stone, thereby facilitating the protection and discovery of reservoirs and enhancing the oil and gas recovery. This paper tracks the application progress of nanomaterials in wellbore fluids in oil and gas fields in recent years, including drilling fluids, cement slurries. Through the tracking and analysis of this paper, it is concluded that the applications of nanomaterials in wellbore fluids in oil and gas fields show a huge potential and can improve the performance of wellbore fluids.

Managed-Pressure Cementing in HPHT Well with Very Narrow Operating Pressure Window

2021 ◽  
Author(s):  
David Salinas Sanchez ◽  
Mario Noguez Lugo ◽  
Oscar Zamora Torres ◽  
Cuauhtemoc Cruz Castillo ◽  
Moises Muñoz Rivera ◽  
...  
Keyword(s):  
Pore Pressure ◽  
Stopping Time ◽  
Operating Pressure ◽  
Cement Slurry ◽  
Working Pressure ◽  
Lost Circulation ◽  
Main Challenge ◽  
Fiber Technology ◽  
Open Hole ◽  
Reverse Circulation

Abstract A 7-in. liner was successfully cemented in the south east region of Mexico at 7530 m MD despite significant pressure and temperature challenges. The entire 1,370-m, 8.5" open hole section needed cement coverage and isolation to test several intervals. The challenge of the ultranarrow working pressure window was overcome by using managed pressure cementing (MPC) along with lost circulation solutions for the cement slurry and spacer. Due to the narrow pressure window (0.05 g/cc density gradient), mud losses could not be avoided during the cementing job. To limit and manage losses, an MPC placement technique was proposed, in conjunction with using lost circulation fiber technology in the cement slurry and spacer. After addressing the losses and narrow working pressure window, the next main challenge was the extremely high temperature (Bottom hole static temperature of 171°C). Extensive lab testing provided the fluid solution: HT formulations for cement slurry and spacer to maintain stability and rheology for placement and management of equivalent circulating density and set cement properties for long-term zonal isolation. After the liner was run to bottom, the mud density was homogenized from 1.40 g/cc to 1.30 g/cc (pore pressure: 1.38 g/cc). During this process, 32.5 m3 of mud was lost to the formation. During the previous circulation, the backpressure required to maintain the equivalent circulation density (ECD) above pore pressure, which was calculated and validated resulting in 1,100 psi annulus surface pressure (close to the limit of the equipment capacity) during the stopping time. The cementing job was pumped flawlessly with only 10 m3 of mud loss at the end of the job. During reverse circulation, contaminated spacer at surface indicated no cementing fluid had been lost to the formation and adequate open-hole coverage. The liner was successfully pressure tested to 4,500 psi, and cement logs showed that the cement had covered the open hole completely. MPC is not a conventional cementing technique. After the successful result on this job and subsequent operations, this technique is now being adopted to optimize cementing in even deeper wells in Mexico, where losses during cementing operations in the past had modified or limited the whole well construction and designed completion, and production of the well.

Use Of Fiber Materials to Mitigate Lost Circulation During Cementing Operations in Turkmenistan

2021 ◽  
Author(s):  
Amanmammet Bugrayev ◽  
Svetlana Nafikova ◽  
Salim Taoutaou ◽  
Guvanch Gurbanov ◽  
Maksatmyrat Hanov ◽  
...  
Keyword(s):  
Volume Fraction ◽  
Control Treatment ◽  
Cement Slurry ◽  
Lost Circulation ◽  
Innovative Materials ◽  
Primary Cementing ◽  
Fit For Purpose ◽  
Fiber Materials ◽  
Fracture Gradient ◽  
Application Requirements

Abstract Lost circulation in depleted sands during a primary cementing job is a serious problem in Turkmenistan. The uncertainty in formation pressure across these sands increases the risk of losses during drilling and cementing, which results in remedial operations and nonproductive time. The need to find a fit-for-purpose lost circulation solution becomes even more critical in an environment with narrow pore pressure-to-fracture gradient, where each cement job with losses compromises the downhole well integrity. An engineered lost circulation solution using innovative materials in the cement slurry was carefully assessed and qualified in the laboratory for each case to optimize the formulation. The lost circulation control treatment combines specialized engineered fibers with sized bridging materials to increase the effectiveness of treatment, formulated and added to the cement slurries based on the slurry solids volume fraction (SVF). Cement slurries with low SVF were treated with higher concentrations of the product and slurries with high SVF used lower concentrations. More than 50 jobs were performed with cement slurries designed at various densities and SVF up to 58% and using this advanced lost circulation material (LCM) to mitigate losses during cementing. Field experience showed positive results, where the differential pressure up to 2,800 psi was expected during cementing operation. A local database, generated based on the design and development work performed, enabled improved decision-making for selection and LCM application requirements for subsequent jobs and development of a lost circulation strategy. The mitigation plan was put in place against losses in critical sections and depleted sand formations in Turkmenistan. It assisted in meeting the cement coverage requirements on numerous occasions, improving overall the integrity of the wells and thus, was considered to be a success. This paper provides insight of this advanced LCM, its application in cement slurries, the logic behind the developed loss circulation strategy, and the high success rate of its implementation. Three case histories are presented to demonstrate the strategy and results.

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