Wood Fibre Based Lost Circulation Materials

2018 ◽  
Author(s):  
Arild Saasen ◽  
Helge Hodne ◽  
Egil Ronæs ◽  
Simen André Aarskog ◽  
Bente Hetland ◽  
...  
Keyword(s):  
Fibre Type ◽  
Drilling Fluid ◽  
Wood Fibre ◽  
Fluid Loss ◽  
Drilling Fluids ◽  
Lost Circulation ◽  
Bottom Hole Assembly ◽  
Induced Fractures ◽  
Fine Wood ◽  
Lost Circulation Materials

In this paper both a coarse and fine wood fibre type of Lost Circulation Material (LCM) is tested in the laboratory. It is shown how these fibre treatments work. The fibre type is partially oil wetting making them suitable for application in oil based drilling fluids. The fine material helps stopping small drilling induced fractures, while the coarse helps stopping lost circulation into several natural fractures or coal or conglomerate formations. In the article, the selection of wood fibres is described in more detail. Testing of the fine materials were conducted conventionally by pumping drilling fluid volumes with LCM onto slotted disks in fluid loss apparatuses. The coarse fibres are too large to be tested in these apparatuses. Therefore, gravel with grain diameter around two centimetres was filled into transparent cylinders. The pore throats created by these gravel particles were above half a centimetre. For both of these LCMs the experiments show the sensitivity of the LCM concentration in the drilling fluid to stop the lost circulation. Also, it is shown the effect of the LCM on viscous properties of the drilling fluids. Not all LCMs can be pumped through the bit. The article describes the need for circulation subs in the bottom hole assembly (BHA) to hinder the LCM blocking the entire BHA.

scholarly journals Synthesis and development of smart drilling fluids using nanoparticles to tailor their transport properties for enhanced drilling operations

2018 ◽  
Author(s):  
Ζήσης Βρύζας
Keyword(s):  
Transport Properties ◽  
Yield Stress ◽  
Drilling Fluid ◽  
Fluid Loss ◽  
Drilling Fluids ◽  
Natural Fractures ◽  
Custom Made ◽  
Drilling Operations ◽  
Induced Fractures

Η γεώτρηση αποτελεί την πλέον δαπανηρή εργασία σε μια καμπάνια εξεύρεσης και παραγωγής υδρογονανθράκων. Πέραν αυτού συνιστά και την μοναδική διεργασία που δίνει τη δυνατότητα ακριβούς προσδιορισμού των αποθεμάτων στο υπέδαφος. Ο πολφός (γεωτρητικά ρευστά) είναι το ‘αίμα’ της γεώτρησης: παρέχει πίεση, μεταφορά τριμμάτων/θραυσμάτων από τον πυθμένα του φρέατος, ψύξη και λίπανση κοπτικού και στήλης, καθώς επίσης διατηρεί τα θραύσματα εν αιωρήσει όταν υπάρχει διακοπή της κυκλοφορίας. Ως ρευστό γεώτρησης (drilling fluid) χρησιμοποιείται συνήθως ένα αιώρημα πηλού και άλλων υλικών σε νερό. Τα ρευστά διάτρησης με βάση το νερό αποτελούνται από α) νερό, το οποίο αποτελεί την συνεχή φάση και παρέχει το αρχικό ιξώδες (φρέσκο ή θαλασσινό), β) ενεργά στερεά για την ενίσχυση του ιξώδους και του σημείου διαρροής (μπεντονίτης, που συνιστάται στην περίπτωση του φρέσκου νερού και ατταπουλγίτης, αμίαντος ή σιπιόλιθος, που συνιστώνται στην περίπτωση του θαλασσινού νερού), και γ) αδρανή στερεά για την επίτευξη της απαιτούμενης πυκνότητας (βαρύτης, θειούχος μόλυβδος, σιδηρομεταλλεύματα ή χαλαζιακά υλικά).Τα γεωτρητικά ρευστά αποτελούν το 10-20% του συνολικού κόστους κατά την διάρκεια μιας γεώτρησης. Ποσοστό πολύ υψηλό όταν μιλάμε για επενδύσεις εκκατομυρίων δολλαρίων. Λόγω των ολοένα πιο βαθιών αλλά και περίπλοκων γεωλογικών σχηματισμών υπάρχει τεράστια ανάγκη από την πετρελαική βιομηχανία για καινούργια και περισσότερο αποδοτικά γεωτρητικά ρευστά τα οποία θα μπορούν να ανταπεξέλθουν στα ολοένα και πιο απαιτητικά περβάλλοντα θερμοκρασίας και πίεσης. Τα σημαντικότερα ζητήματα τα οποία καλούνται να ανταποκριθούν τα ρευστά είναι οι ολοένα αυξανόμενες συνθήκες πίεσης και θερμοκρασίας στο υπέδαφος που είναι απόροια της αναζήτησης υδρογονανθράκων σε πλέον δύσβατες περιοχές με μεγαλύτερα βάθη που αυξάνουν τους κινδύνους και το κόστος για μια γεώτρηση. Η απώλεια ρευστού κυκλοφορίας (fluid loss) είναι ένα από τα σημαντικότερα και πλέον δαπανηρά προβλήματα κατά την διαδικασία μιας γεώτρησης. Ως απώλεια ρευστού κυκλοφορίας ορίζεται η συνολική ή μερική απώλεια των ρευστών της γεώτρησης σε εξαιρετικά διαπερατές ζώνες (porous sands), σε σπηλαιώδεις σχηματισμούς (cavernous zones), σε φυσικές ρηγματώσεις (natural fractures) και σε ρηγματώσεις προκαλούμενες κατά τη διάτρηση (induced fractures). Τα τελευταία χρόνια έχουν γίνει αρκετές προσπάθειες για την βελτίωση των γεωτρητικών ρευστών με την χρήση νανοσωματιδίων, τα οποία έχουν τη δυνατότητα να βελτιώσουν τις ιδιότητες των γεωτρητικών ρευστών όταν προστίθενται ακόμα και σε χαμηλές συγκεντρώσεις (<1 wt%). Οι μοναδικές τους ιδιότητες σχετίζονται με το μικρό τους μέγεθος και επομένως τον εξαιρετικά μεγάλο λόγο επιφάνειας προς όγκο.Σε αυτή την εργασία, εξετάστηκαν διάφορα εμπορικά νανοσωματίδια (Fe2O3, Fe3O4, SiO2) καθώς επίσης συντέθηκαν, με την μέθοδο της συγκαταβύθισης, νανοσωματιδία μαγνητίτη (custom-made Fe3O4), με και χωρίς επικάλυψη κιτρικού οξέος, τα οποία ερευνήθηκαν ως προς την ικανότητα τους να βελτιώσουν τις ρεολογικές ιδιότητες και την απώλεια ρευστών σε αιωρήματα μπετονίτη. Προκειμένου να χαρακτηρισθούν φυσικοχημικά τα αιωρήματα υπέστησαν ξήρανση με κοκκοποίηση σε θερμοκρασία υγρού Ν2 και κρυοξήρανση. Η μορφολογία, η κρυσταλλική δομή και οι επιφανειακές ομάδες των ξηρών κόνεων εξετάσθηκαν με ηλεκτρονική μικροσκοπία HR-TΕM, περίθλαση ακτίνων Χ (XRD), φυσική ρόφηση Ν2 και φασματοσκοπία FTIR. Οι αλληλεπιδράσεις των σωματιδίων μπετονίτη με τα νανοσωματίδια και οι διάφορες δομές που δημιουργούνται και πως τελικά αυτές επηρεάζουν τις ρεολογικές ιδιότητες των αιωρημάτων εξετάστηκαν με το HR-TEM στους 25°C και 60°C. Με βάση τις εικόνες από το HR-TEM, ένα μοντέλο αλληλεπιδράσεων μεταξύ των διαφορετικών τύπων νανοσωματιδίων και σωματιδίων μπετονίτη δημιουργήθηκε για πρώτη φορά για τέτοια αιωρήματα. Οι ρεολογικές ιδιότητες των παραγόμενων δειγμάτων εξετάστηκαν και σε συνθήκες ατμοσφαιρικής πίεσης (μέχρι 70°C) με την χρήση περιστροφικού ιξωδόμετρου (Grace M3600-Couette type geometry) αλλά και σε συνθήκες υψηλής πίεσης και θερμοκρασίας (69 bar-121°C) (Chandler 7600 HPHT viscometer). Το μοντέλο Herschel-Bulkley χρησιμοποιήθηκε για να περιγράψει τη μεταβολή του ιξώδους με τη μεταβολή των ρεολογικών παραμέτρων δείχνοντας εξαιρετική εφαρμογή για τις διαφορετικές πειραματικές μετρήσεις με συντελεστές συσχέτισης (R2) >0.99 σε όλες τις περιπτώσεις. Οι ρεολογικές μετρήσεις έδειξαν ότι η προσθήκη των νανοσωματιδίων βελτιώνει σημαντικά τις ρεολογικές ιδιότητες των αιωρημάτων μπετονίτη στις διάφορες συνθήκες πίεσης και θερμοκρασίας. Οι απώλειες ρευστών (fluid loss) εξετάστηκαν με φιλτροπρέσες υψηλής πίεσης και θερμοκρασίας (20.7 bar και 121°C) οι οποίες υπολογίζουν τον ρυθμό διήθησης του πολφού μέσω του χρησιμοποιούμενου φίλτρου (κεραμικός δίσκος). Η μεγαλύτερη μείωση στην απώλεια ρευστών επιτεύχθηκε για το δείγμα που περιείχε 0.5 wt% custom-made Fe3O4 με μείωση -40% σε σχέση με το αρχικό δείγμα μπετονίτη που δείχνει την τεράστια ικανότητα των νανοσωματιδίων να βελτιώσουν σημαντικά τις απώλειες ρευστών ακόμα και σε τόσο μικρές συγκεντρώσεις. Τέλος, εξετάστηκε η ικανότητα των παραγόμενων ρευστών να αλλάζουν τις ρεολογικές τους ιδιότητες υπό την επίδραση διάφορων μαγνητικών πεδίων (μέχρι 0.7 Tesla). Τα αποτελέσματα έδειξαν ότι τα καινούργια γεωτρητικά ρευστά έχουν την ικανότητα να αυξάνουν την τάση διολίσθησης (yield stress) έως και 300% σε σχέση με αυτή που μετρήθηκε χωρίς την εφαρμογή μαγνητικού πεδίου. Αυτό είναι κάτι πολύ σημαντικό που επιτρέπει την χρήση έξυπνων ρευστών (smart drilling fluids) τα οποία μπορούν να εξοικονομήσουν και χρόνο αλλά και κόστη κατά την διάρκεια μιας γεώτρησης.Τα νανοσωματίδια δείχνουν πολλές ελπιδοφόρες δυνατότητες σε εφαρμογές γεωτρήσεων αφού έχουν τη δυνατότητα να βελτιώσουν ή και να λύσουν το πρόβλημα της απώλειας ρευστών, όταν προστίθενται ακόμα και σε χαμηλές συγκεντρώσεις (>0.5 wt%), ενώ ταυτόχρονα βελτιστοποιούν τις ρεολογικές ιδιότητες των γεωτρητικών ρευστών. Η χρήση τους για την ανάπτυξη βελτιωμένων γεωτρητικών ρευστών υπόσχεται να αλλάξει την βιομηχανία των γεωτρήσεων και να την βοηθήσει να εξορυχθούν πολύπλοκοι γεωλογικοί σχηματισμοί πιο αποδοτικά αλλά και οικονομικά.

Investigation on the Effect of Mud Additives on the Gelation Performance of PAM/PEI System for Lost Circulation Control

2021 ◽  
Author(s):  
Mohamed Shamlooh ◽  
Ahmed Hamza ◽  
Ibnelwaleed A. Hussein ◽  
Mustafa S. Nasser ◽  
Saeed Salehi
Keyword(s):  
Storage Modulus ◽  
Oil And Gas ◽  
Loss Modulus ◽  
Drilling Fluid ◽  
Gelation Time ◽  
Drilling Fluids ◽  
Lost Circulation ◽  
Reservoir Conditions ◽  
Induced Fractures ◽  
Wellbore Strengthening

Abstract Lost circulation is one of the most common problems in the drilling of oil and gas wells where mud escapes through natural or induced fractures. Lost circulation can have severe consequences from increasing the operational cost to compromising the stability of wells. Recently, polymeric formulations have been introduced for wellbore strengthening purposes where it can serve as Loss Circulation Materials (LCMs) simultaneously. Polymeric LCMs have the potential to be mixed with drilling fluids during the operation without stopping to avoid non-productive time. In this study, the significance of most common conventional mud additives and their impact on the gelation performance of Polyacrylamide (PAM) / Polyethyleneimine (PEI) has been investigated. Drilling fluid with typical additives has been designed with a weight of 9.6 ppg. Additives including bentonite, barite, CarboxyMethylCellulose (CMC), lignite, caustic soda, desco, and calcium carbonate has been studied individually and combined. Each additive is mixed with the polymeric formulation (PAM 9% PEI 1%) with different ratios, then kept at 130°C for 24 hrs. Rheological performance of the mature gel has been tested using parallel plate geometry, Oscillatory tests have been used to assess the storage Modulus and loss modulus. Moreover, the gelation profile has been tested at 500 psi with a ramped temperature to mimic the reservoir conditions to obtain the gelation time. The gelation time of the polymer-based mud was controllable by the addition of a salt retarder (Ammonium Chloride), where a gelation time of more than 2 hours could be achieved at 130°C. Laboratory observations revealed that bentonite and CMC have the most effect as they both assist in producing stronger gel. While bentonite acts as a strengthening material, CMC increases the crosslinking network. Bentonite has successfully increased the gel strength by 15% providing a storage modulus of up to 1150 Pa without affecting the gelation time. This work helps in better understanding the process of using polymeric formulations in drilling activities. It provides insights to integrate gelling systems that are conventionally used for water shut-off during the drilling operation to replace the conventional loss circulation materials to provide a higher success rate.

USING DURIAN RIND AS BRIDGING MATERIAL TO OVERCOME FLUID LOSS AND LOST CIRCULATION PROBLEMS IN DRILLING OPERATIONS

2016 ◽  
Vol 78 (8) ◽  
Author(s):  
Nor Fatihah Abdul Majid ◽  
Issham Ismail ◽  
Mohd Fauzi Hamid
Keyword(s):  
Drilling Fluid ◽  
Filter Press ◽  
Fluid Loss ◽  
Lost Circulation ◽  
Water Based ◽  
Drilling Operations ◽  
Excellent Control ◽  
Induced Fractures ◽  
Loss Control ◽  
Durian Rind

Lost circulation is one of the drilling operational problems. It refers to the total or partial loss of drilling fluid into highly permeable zones or natural or induced fractures. This problem is likely to occur when the hydrostatic head pressure of drilling fluid in the hole exceeds the formation pressure. Today, managing lost circulation remains a significant challenge to oilwell drilling operations because it may contribute to high non-productive time. It is imperative to note that the overbalance pressure situation also can cause the invasion of mud filtrate into production zones which will result in formation damage. To address these problems, an experimental investigation has been done on durian rind as an alternative fluid loss and lost circulation materials in water-based mud. Durian rind was selected as a mud loss control material because it contains close to 20% pectin which may complement the formation of high quality mat-like bridges across openings of the formation. The test involved the use of standard mud testing equipment and a lost circulation test cell. Durian rind powder was prepared by cleaning and cutting the durian rind into small pieces of 1 to 2 cm, and then dried them in an oven at 60°C for 48 hours before grinding into five different sizes from coarse to ultra-fine while Hydro-plug, the commercial lost circulation material was supplied by Scomi Energy. The fluid loss test was conducted using a standard low pressure filter press while the bridging test was carried out at 100 psi of pressure difference and ambient temperature using a lost circulation cell. Fine durian in the water-based mud gave the best fluid loss control compared to coarse durian rind, fine and coarse Hydro-plug. The experimental results also showed that at 15 lb/bbl (42.8 kg/m3) optimum concentration, coarse and intermediate durian rind have outperformed Hydro-plug by showing an excellent control of mud losses in 1 and 2 mm simulated fractures.

scholarly journals Mitigation of Lost Circulation in Oil-Based Drilling Fluids Using Oil Absorbent Polymers

Materials ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 2020 ◽  
Author(s):  
Hanyi Zhong ◽  
Guangcheng Shen ◽  
Peng Yang ◽  
Zhengsong Qiu ◽  
Junbin Jin ◽  
...  
Keyword(s):  
Suspension Polymerization ◽  
Fluid Loss ◽  
Drilling Fluids ◽  
Fluid Viscosity ◽  
Lost Circulation ◽  
Fracture Sealing ◽  
Oil Absorbent ◽  
Lost Circulation Materials ◽  
Filtration Properties ◽  
Absorbent Polymer

In order to mitigate the loss circulation of oil-based drilling fluids (OBDFs), an oil-absorbent polymer (OAP) composed by methylmethacrylate (MMA), butyl acrylate (BA), and hexadecyl methacrylate (HMA) was synthesized by suspension polymerization and characterized by Fourier transform infrared spectroscopy (FT-IR), thermogravimetric analysis (TGA) and scanning electronic microscopy (SEM). The oil-absorptive capacity of OAP under different solvents was measured as the function of temperature and time. The effect of the OAP on the rheological and filtration properties of OBDFs was initially evaluated, and then the sealing property of OAP particles as lost circulation materials (LCMs) was examined by a high-temperature and high-pressure (HTHP) filtration test, a sand bed filtration test, a permeable plugging test, and a fracture sealing testing. The test results indicated that the addition of OAP had relatively little influence on the rheological properties of OBDF at content lower than 1.5 w/v % but increased the fluid viscosity remarkably at content higher than 3 w/v %. It could reduce the HTHP filtration and improve the sealing capacity of OBDF significantly. In the sealing treatment, after addition into the OBDF, the OAP particles could absorb oil accompanied with volume enlargement, which led to the increase of the fluid viscosity and slowing down of the fluid loss speed. The swelled and deformable OAP particles could be squeezed into the micro-fractures with self-adoption and seal the loss channel. More important, fluid loss was dramatically reduced when OAP particles were combined with other conventional LCMs by a synergistic effect.

Development of a Reproducible Method of Formulating and Testing Drilling Fluids

1969 ◽  
Vol 9 (04) ◽  
pp. 403-411 ◽  
Author(s):  
B.K. Sinha ◽  
Harvey T. Kennedy
Keyword(s):  
Large Scale ◽  
Drilling Fluid ◽  
Flow Characteristics ◽  
Field Testing ◽  
Test Methods ◽  
Water Evaporation ◽  
Fluid Loss ◽  
Drilling Fluids ◽  
Testing Procedures ◽  
Asymptotic Values

Abstract Recommendations are made for obtaining consistent and reproducible test data on drilling fluids having identical composition. Previously, such a procedure has been difficult to accomplish even when the fluids were mixed in similar equipment. A survey of work in this area indicates that previous methods have been unsatisfactory because previous methods have been unsatisfactory because (1) the muds are extremely sensitive to the duration and violence of agitation during a normal mixing routine, and (2) gelling of the muds occurs before the properties can reach constant values. This gelling is caused by water evaporation resulting from the increase in temperature associated with the agitation. The work shows that these problems largely can be overcome by (1) agitating the constituents of the drilling fluid more vigorously, (2) maintaining a fairly constant temperature, and(3) Protecting the fluid from evaporation. When these steps are followed, the fluid properties approach asymptotic values that do not change by prolonged or accelerated agitation or by aging for a month. The time required to reach asymptotic values or a stabilized state is from 2 to 6 hours and is a function of the mud composition. Introduction Preparation of drilling fluids in the laboratory to determine their suitability to meet specific drilling requirements or to serve as a base fluid to evaluate the effectiveness of thinners, dispersants or other additives normally begins with combining measured quantities of the constituents and stirring them for a short time in a low-speed mixer. This is done to obtain a uniform mixture and to hydrate clays. Then the fluid is further agitated in a higher-speed device (Hamilton Beach mixer or Waring blender) to disperse more thoroughly and clay particles The biggest obstacle in the laboratory investigation of drilling fluids has been the lack of a method of producing a mixture by which reproducible results of the measured properties could be obtained. Numerous investigators have encountered this difficulty. Prior to 1929, density was the only property of mud that customarily was measured. The use of Wyoming bentonite on a large scale after 1929 was mainly responsible for the development of more elaborate testing procedures and for the application of the principles of colloid chemistry to the drilling fluids. Ambrose and Loomis in 1931 were among the first to recognize the plastic flow characteristics of drilling fluids, although Bingham in 1916 had observed The same phenomenon with dilute clay suspensions. Marsh introduced the Marsh funnel for field testing in 1931. By this time, non-Newtonian characteristics of drilling fluids were established. The Stormer and MacMichael viscometers were used to study the rheological properties of the fluids. In the 1930's and early 1940's, the work conducted by several investigators contributed toward a better understanding of drilling fluids. In the mid 1930's, fluid-loss and the associated mud-cake-forming properties of drilling fluids were recognized as important to the behavior of these fluids. The other properties of drilling fluids, including gel strength, pH, and sand content soon were recognized. In 1937, API published its first recommended procedure for test methods. Since that time, these procedures have been revised periodically. The latest edition, RP-13B, was published in 1961 However, in spite of the recognized need for a method of mixing that provides drilling fluids with stabilized properties, no such method previously has been described. SPEJ P. 403

scholarly journals Laboratory Study on Core Fracturing Simulations for Wellbore Strengthening

Geofluids ◽  
2019 ◽  
Vol 2019 ◽  
pp. 1-18 ◽  
Author(s):  
Biao Ma ◽  
Xiaolin Pu ◽  
Zhengguo Zhao ◽  
Hao Wang ◽  
Wenxin Dong
Keyword(s):  
Bearing Capacity ◽  
Laboratory Study ◽  
Drilling Fluid ◽  
Drilling Fluids ◽  
Lost Circulation ◽  
The Core ◽  
Fracture Pressure ◽  
Fluid Systems ◽  
Fracturing Process ◽  
Wellbore Strengthening

The lost circulation in a formation is one of the most complicated problems that have existed in drilling engineering for a long time. The key to solving the loss of drilling fluid circulation is to improve the pressure-bearing capacity of the formation. The tendency is to improve the formation pressure-bearing capacity with drilling fluid technology for strengthening the wellbore, either to the low fracture pressure of the formation or to that of the naturally fractured formation. Therefore, a laboratory study focused on core fracturing simulations for the strengthening of wellbores was conducted with self-developed fracture experiment equipment. Experiments were performed to determine the effect of the gradation of plugging materials, kinds of plugging materials, and drilling fluid systems. The results showed that fracture pressure in the presence of drilling fluid was significantly higher than that in the presence of water. The kinds and gradation of drilling fluids had obvious effects on the core fracturing process. In addition, different drilling fluid systems had different effects on the core fracture process. In the same case, the core fracture pressure in the presence of oil-based drilling fluid was less than that in the presence of water-based drilling fluid.

scholarly journals Experimental Investigation of the Rheological Behavior of an Oil-Based Drilling Fluid with Rheology Modifier and Oil Wetter Additives

Molecules ◽  
2021 ◽  
Vol 26 (16) ◽  
pp. 4877
Author(s):  
Mobeen Murtaza ◽  
Sulaiman A. Alarifi ◽  
Muhammad Shahzad Kamal ◽  
Sagheer A. Onaizi ◽  
Mohammed Al-Ajmi ◽  
...  
Keyword(s):  
High Temperature ◽  
Zeta Potential ◽  
Hot Rolling ◽  
Emulsion Stability ◽  
Drilling Fluid ◽  
Temperature Tolerance ◽  
Fluid Loss ◽  
Drilling Fluids ◽  
Before And After ◽  
Rheology Modifier

Drilling issues such as shale hydration, high-temperature tolerance, torque and drag are often resolved by applying an appropriate drilling fluid formulation. Oil-based drilling fluid (OBDF) formulations are usually composed of emulsifiers, lime, brine, viscosifier, fluid loss controller and weighting agent. These additives sometimes outperform in extended exposure to high pressure high temperature (HPHT) conditions encountered in deep wells, resulting in weighting material segregation, high fluid loss, poor rheology and poor emulsion stability. In this study, two additives, oil wetter and rheology modifier were incorporated into the OBDF and their performance was investigated by conducting rheology, fluid loss, zeta potential and emulsion stability tests before and after hot rolling at 16 h and 32 h. Extending the hot rolling period beyond what is commonly used in this type of experiment is necessary to ensure the fluid’s stability. It was found that HPHT hot rolling affected the properties of drilling fluids by decreasing the rheology parameters and emulsion stability with the increase in the hot rolling time to 32 h. Also, the fluid loss additive’s performance degraded as rolling temperature and time increased. Adding oil wetter and rheology modifier additives resulted in a slight loss of rheological profile after 32 h and maintained flat rheology profile. The emulsion stability was slightly decreased and stayed close to the recommended value (400 V). The fluid loss was controlled by optimizing the concentration of fluid loss additive and oil wetter. The presence of oil wetter improved the carrying capacity of drilling fluids and prevented the barite sag problem. The zeta potential test confirmed that the oil wetter converted the surface of barite from water to oil and improved its dispersion in the oil.

scholarly journals Numerical Modeling of Foam Drilling Hydraulics

2007 ◽  
Vol 4 (1) ◽  
pp. 103 ◽  
Author(s):  
Ozcan Baris ◽  
Luis Ayala ◽  
W. Watson Robert
Keyword(s):  
Drilling Fluid ◽  
Operating Conditions ◽  
Drilling Fluids ◽  
Drilling Mud ◽  
Lost Circulation ◽  
Pressure Profiles ◽  
Drilling Operations ◽  
Parametric Studies ◽  
Bit Life ◽  
Foam Drilling

The use of foam as a drilling fluid was developed to meet a special set of conditions under which other common drilling fluids had failed. Foam drilling is defined as the process of making boreholes by utilizing foam as the circulating fluid. When compared with conventional drilling, underbalanced or foam drilling has several advantages. These advantages include: avoidance of lost circulation problems, minimizing damage to pay zones, higher penetration rates and bit life. Foams are usually characterized by the quality, the ratio of the volume of gas, and the total foam volume. Obtaining dependable pressure profiles for aerated (gasified) fluids and foam is more difficult than for single phase fluids, since in the former ones the drilling mud contains a gas phase that is entrained within the fluid system. The primary goal of this study is to expand the knowledge-base of the hydrodynamic phenomena that occur in a foam drilling operation. In order to gain a better understanding of foam drilling operations, a hydrodynamic model is developed and run at different operating conditions. For this purpose, the flow of foam through the drilling system is modeled by invoking the basic principles of continuum mechanics and thermodynamics. The model was designed to allow gas and liquid flow at desired volumetric flow rates through the drillstring and annulus. Parametric studies are conducted in order to identify the most influential variables in the hydrodynamic modeling of foam flow. 

Assessment of Lost Circulation Material Particle-Size Distribution on Fracture Sealing: A Numerical Study

2022 ◽  
pp. 1-15
Author(s):  
Lu Lee ◽  
Arash Dahi Taleghani
Keyword(s):  
Particle Size ◽  
Particle Size Distribution ◽  
Size Distribution ◽  
Numerical Study ◽  
Fluid Loss ◽  
Material Particle ◽  
Lost Circulation ◽  
Fracture Sealing ◽  
Discrete Element Methods ◽  
Lost Circulation Materials

Summary Lost circulation materials (LCMs) are essential to combat fluid loss while drilling and may put the whole operation at risk if a proper LCM design is not used. The focus of this research is understanding the function of LCMs in sealing fractures to reduce fluid loss. One important consideration in the success of fracture sealing is the particle-size distribution (PSD) of LCMs. Various studies have suggested different guidelines for obtaining the best size distribution of LCMs for effective fracture sealing based on limited laboratory experiments or field observations. Hence, there is a need for sophisticated numerical methods to improve the LCM design by providing some predictive capabilities. In this study, computational fluid dynamics (CFD) and discrete element methods (DEM) numerical simulations are coupled to investigate the influence of PSD of granular LCMs on fracture sealing. Dimensionless variables were introduced to compare cases with different PSDs. We validated the CFD-DEM model in reproducing specific laboratory observations of fracture-sealing experiments within the model boundary parameters. Our simulations suggested that a bimodally distributed blend would be the most effective design in comparison to other PSDs tested here.

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