Analysis on the NC Milling Machining Precision and the Error

2014 ◽  
Vol 926-930 ◽  
pp. 1214-1217
Author(s):  
Bo Tang
Keyword(s):  
Process Design ◽  
Process Analysis ◽  
Milling Process ◽  
Numerical Control ◽  
Machining Process ◽  
Cnc Milling ◽  
Machining Precision ◽  
Cnc Milling Machine ◽  
Process Route ◽  
Nc Milling

the numerical control milling process design is on the basis of ordinary milling process design, combining with the characteristics of CNC milling machine, give full play to its advantages. CNC milling process design is the key to reasonable arrangement of process route, to coordinate the relationship between the CNC milling process and other process, determine the content and steps of NC milling process make the necessary preparations for programming. NC milling machining process analysis is related to the effectiveness and success or failure, is one of the important preparations before programming. This article will mainly for NC milling machining precision and machining error analysis and research.

scholarly journals OPTIMASI PARAMETER PERMESINAN TERHADAP WAKTU PROSES PADA PEMROGRAMAN CNC MILLING DENGAN BERBASIS CAD/CAM

2016 ◽  
Vol 6 (1) ◽  
Author(s):  
I G.N.K. Yudhyadi ◽  
Tri Rachmanto ◽  
Adnan Dedy Ramadan
Keyword(s):  
Cutting Speed ◽  
Operation Time ◽  
Milling Process ◽  
Machining Process ◽  
Depth Of Cut ◽  
Machining Parameters ◽  
Milling Machine ◽  
Cnc Milling ◽  
Cnc Milling Machine ◽  
Machining Parameter

Milling process is one of many machining processes for manufacturing component. The length of time in the process of milling machining is influenced by selection and design of machining parameters including cutting speed, feedrate and depth of cut. The purpose of this study to know the influence of cutting speed, feedrate and depth of cut as independent variables versus operation time at CNC milling process as dependent variables. Each independent variable consists of three level of factors; low, medium and high.Time machining process is measured from operation time simulation program, feed cut length and rapid traverse length. The results of statistically from software simulation MasterCam X Milling, then do comparison to CNC Milling machine.  The data from experiments was statistical analyzed by Anova and Regression methods by software minitab 16.Results show that the greater feedrate and depth of cut shorten the operation time of machinery, whereas cutting speed is not significant influence. Depth of cut has the most highly contribution with the value of 49.56%, followed by feedrate 43% and cutting speed 0.92%. Optimal time of machining process total is 71.92 minutes, with machining parameter on the condition cutting speed is 75360 mm/minutes, feedrate is 800 mm/minutes and depth of cut = 1 mm. Results of comparison time machining process in software Mastercam X milling with CNC Milling machine indicates there is difference not significant with the value of 0,35%.

Research about Numerical Control Machining of STL Files Based on Fagor CNC System

2011 ◽  
Vol 314-316 ◽  
pp. 1597-1602 ◽  
Author(s):  
Chao Wang ◽  
Yuan Yao ◽  
Qian Sheng Zhao ◽  
Qing Xi Hu
Keyword(s):  
Numerical Control ◽  
Machining Process ◽  
Milling Machine ◽  
Cnc Milling ◽  
Cnc System ◽  
Numerical Control Machining ◽  
Nc Code ◽  
Virtual Machining ◽  
Cnc Milling Machine ◽  
System Designs

According to the situation that surface grid models are widely used, this article summarizes the research status of numerical control machining based on Triangle facets models, introduces the STL files in detail, expounds the process of machining STL files by using Pro/Toolmaker system, designs an independent post processor for generating NC code for Fagor machine, simulates the virtual machining process through Vericut software, verifies the actual machining process on Fagor three axis CNC milling machine. Proves the method of numerical control machining based on STL files is actually feasible for planar milling、cavity milling、profile milling, Realizes the machining of STL files based on Fagor CNC system.

Study on Numerical Control Machining Technology of Full-Surface Part

2012 ◽  
Vol 510 ◽  
pp. 384-389
Author(s):  
Jin Gui Wan ◽  
Fei Zhang ◽  
Bei Hua Li ◽  
Qi Gao
Keyword(s):  
Process Analysis ◽  
Nc Machining ◽  
Numerical Control ◽  
Machining Process ◽  
Machining Parameters ◽  
Cnc Milling ◽  
Cnc Machine ◽  
Numerical Control Machining ◽  
Surface Part ◽  
Nc Code

A complex part, which has curved surface overall, is trial-manufactured with CNC machine. The NC machining process and technology of this full-surface part are studied in this paper. First, the 3D model of the part is created in the modeling module of UG system. Then, process analysis and scheme are developed. As the part has an irregular shape and the entire surface is to be NC machined, there are many difficulties during processing. The optimized process plan is determined. In the manufacturing module of UG system, the NC machining parameters are set according to the processing requirements, the tool paths are generated, edited and checked, and the NC code is generated by post processing. Finally, the part is manufactured using a 3-axis CNC milling machine with the NC programs. It has desirable shape and high accuracy. The result shows that the NC process is reasonable and efficient. CAD/CAM integration technology is applied successfully in this example. The methodology and technology introduced in this paper can provide valuable reference for processing similar parts, and it is also useful for correlational study.

scholarly journals Sound Detection Monitoring Tool in CNC Milling Sounds by K-Means Clustering Algorithm

Sensors ◽  
2021 ◽  
Vol 21 (13) ◽  
pp. 4288
Author(s):  
Cheng-Yu Peng ◽  
Ully Raihany ◽  
Shu-Wei Kuo ◽  
Yen-Zuo Chen
Keyword(s):  
Manufacturing Industry ◽  
Clustering Algorithm ◽  
Operating Mode ◽  
Milling Process ◽  
Numerical Control ◽  
Cnc Milling ◽  
Monitoring Tool ◽  
Cnc Milling Machine ◽  
Detection Program ◽  
Sound Detection

Computer numerical control (CNC) is a machine used in the manufacturing industry to produce components quickly for the engineering field or the desired shape. In the milling process carried out by CNC machines, sometimes vibrations occur that cause unwanted cracks or damage, which if left unchecked, will cause more severe damage. For this reason, this study describes how to monitor and analyze the sound produced by CNC during the milling process. This study uses six sound sample videos from YouTube, and there are two modes: (1) the operating mode is three different shapes with XY, XZ, and XYZ axes, and the second (2) is based on material differences. Namely, wood, Styrofoam, and plastic. The sound generated from all samples of the CNC milling processes will be detected using a sound detection program that has been designed in the LabVIEW using a simple microphone. The resulting sound frequency will be analyzed using the fast Fourier transform (FFT) process in spectral measurements, which will produce the amplitude and frequency of the detected sound in real time in the form of a graph. All frequency results that have been obtained from the sound detection monitoring tool in the CNC milling machine will be imported into the K-means clustering algorithm where the different frequencies between the resonant frequency and noise will be classified. Based on the experiments conducted, the sound detection program can detect sounds with a significant level of sensitivity.

Principles of Computer Numerical Control Applied to Small Research Animal Surgical Procedures

2018 ◽  
Author(s):  
Matthew Rynes ◽  
Leila Ghanbari ◽  
Jay Jia Hu ◽  
Daniel Sousa Schulman ◽  
Gregory Johnson ◽  
...  
Keyword(s):  
Numerical Control ◽  
Cnc Milling ◽  
Surface Profiling ◽  
Cnc Milling Machine ◽  
Milling Operations ◽  
Tissue Removal ◽  
Removal Processes ◽  
Cranial Implants ◽  
Tools And Techniques

The tools and techniques available for systems neuroscientists for neural recording and stimulation during behavior have become plentiful in the last decade. The tools for implementing these techniques in vivo, however, have not advanced respectively. The use of these techniques requires the removal of sections of skull tissue without damaging the underlying tissue, which is a very delicate procedure requiring significant training. Automating a part of the tissue removal processes would potentially enable more precise procedures to be performed, and it could democratize these procedres for widespread adoption by neuroscience lab groups. Here, we describe the ‘Craniobot’, a microsurgery platform that combines automated skull surface profiling with a computer numerical controlled (CNC) milling machine to perform a variety of microsurgical procedures in mice. Surface profiling by the Craniobot has micrometer precision, and the surface profiling information can be used to perform milling operations with relatively quick, allowing high throughput. We have used the Craniobot to perform skull thinning, small to large craniotomies, as well as drilling pilot holes for anchoring cranial implants. The Craniobot is implemented using open source and customizable machining practices and can be built with of the shelf parts for under $1000.

scholarly journals Automatic Temperature Measurement and Monitoring System for Milling Process of AA6041 Aluminum Aloy using MLX90614 Infrared Thermometer Sensor with Arduino

2021 ◽  
Vol 82 (2) ◽  
pp. 1-14
Author(s):  
Agus Sudianto ◽  
Zamberi Jamaludin ◽  
Azrul Azwan Abdul Rahman ◽  
Sentot Novianto ◽  
Fajar Muharrom
Keyword(s):  
Aluminum Alloy ◽  
Temperature Measurement ◽  
Monitoring System ◽  
Measurement System ◽  
Manufacturing Process ◽  
Milling Process ◽  
Numerical Control ◽  
Machining Process ◽  
Infrared Thermometer ◽  
Temperature Measurement System

Manufacturing process of metal part requires real-time temperature monitoring capability to ensure high surface integrity is upheld throughout the machining process. A smart temperature measurement and monitoring system for manufacturing process of metal parts is necessary to meet quality and productivity requirements. A smart temperature measurement can be applied in machining processes of conventional, non-conventional and computer numerical control (CNC) machines. Currently, an infrared fusion based thermometer Fluke Ti400 was employed for temperature measurement in a machining process. However, measured temperature in the form of data list with adjustable time range setting is not automatically linked to the computer for continuous monitoring and data analysis purposes. For this reason, a smart temperature measurement system was developed for a CNC milling operation on aluminum alloy (AA6041) using a MLX90614 infrared thermometer sensor operated by Arduino. The system enables data linkages with the computer because MLX90614 is compatible and linked to Microsoft Exel via the Arduino. This paper presents a work-study on the performance of this Arduino based temperature measurement system for dry milling process application. Here, the Arduino based temperature measurement system captured the workpiece temperature during machining of Aluminum Alloy (AA6041) and data were compared with the Fluke Ti400 infrared thermometer. Measurement results from both devices showed similar accuracy level with a deviation of ± 2 oC. Hence, a smart temperature measurement system was succeesfully developed expanding the scopes of current system setup.

The Research of Linear Rotation-Axis Control Machining CNC Rotary Cam Surface Transformation

2012 ◽  
Vol 163 ◽  
pp. 138-142
Author(s):  
Feng Qin Ding ◽  
Yi Yu ◽  
Zhi Yi Miao
Keyword(s):  
Control System ◽  
Numerical Control ◽  
Data Conversion ◽  
Design Parameters ◽  
Milling Machine ◽  
Numerical Control System ◽  
Cnc Milling ◽  
Cnc Milling Machine ◽  
Straight Line ◽  
Linear Movement

General CNC milling machine for special transformation in the middle and low numerical control system of internal control software does not change under the premise of achieving the original system does not have the linear movement and rotary movement of the operating linkage function. The numerical control system of linear movement into rotary movement of the operation, and expansion of two straight line linkage CNC system functions, cleverly converted to a straight line movement control of a rotary movement of the linkage, thereby achieving the surface of the cylinder rotating cam track surface CNC machining. CNC Milling through the difficult parts of the application examples to explain the design principles of transformation CNC milling machine, design approach,As well as the design parameters in the programming of data conversion. And data conversion processing errors resulting from the measures and the elimination of error analysis.

Silicon Carbide Ceramic Turning Process Design and Parameter Analysis

2014 ◽  
Vol 800-801 ◽  
pp. 203-207
Author(s):  
Zhen Bo Wang ◽  
Liang Zhang ◽  
Shu Zhi Li
Keyword(s):  
Silicon Carbide ◽  
Process Design ◽  
Numerical Control ◽  
Parameter Analysis ◽  
Machining Process ◽  
Analysis Method ◽  
Single Factor ◽  
Turning Process ◽  
Silicon Carbide Ceramic ◽  
Single Factor Analysis

This article mainly aims at the problem of silicon carbide ceramic mechanical turning difficult processing,by adopting the method of the numerical control turning processing.Design a special fixtures and a NC machining process to accomplish the manufacture of silicon carbide plate.And through the single factor analysis method to process parameters were analyzed.

Fast Surface Construction and NC Milling Based on 3D Scanning

2013 ◽  
Vol 579-580 ◽  
pp. 598-602
Author(s):  
Zheng Hong Wu ◽  
Qing Kun Zhou ◽  
Da Peng Fan ◽  
Jian Neng Zhu ◽  
Jian Min Wang
Keyword(s):  
Point Cloud ◽  
3D Scanning ◽  
Cnc Machining ◽  
Machining Process ◽  
Cnc Milling ◽  
Cloud Processing ◽  
Whole Process ◽  
Nc Milling ◽  
Data Acquisition And Processing ◽  
Surface Construction

Construction of a rapid surface and processing is an effective way to improve the manufacturing efficiency, this paper linked the 3D scanning, fast surface construction and NC closely, described the whole process of surface data acquisition and processing, surface construction and the process of NC machining. The outer surface of the mouse was scanned from multiple angles by using 3D CaMega scanner, a plurality of point cloud was obtained, the point cloud processing, triangle face processing construct refinement of the model surface and grid lines were all processed in Geomagic Studio software, through adjustments, NURBS surface was generated. Also the mould surface of the mouse was constructed in the UG NX software. This paper wrote the machining process, Programmed NC Milling in UG NX software, generated the trajectory of rough and finishes machining as well as the programs of machining tool. Also CNC milling was processed CNC machining center.

DNC Method for Flatness Reduction by Machine Tool Error Compensation in Planning Processes

2006 ◽  
Author(s):  
P. Franco ◽  
M. Estrems ◽  
F. Faura
Keyword(s):  
Machine Tool ◽  
Error Compensation ◽  
Cutting Tool ◽  
Milling Process ◽  
Numerical Control ◽  
Cnc Milling ◽  
Metrological Analysis ◽  
Workpiece Material ◽  
Technical Specifications ◽  
Mechanical Components

Milling is a widely used manufacturing process with the main purpose of generating high precision mechanical components of shapes and sizes given by the numerical control programmed cutting tool trajectory. These mechanical components frequently needs the application of milling operations in order to satisfy the technical specifications that corresponds to their dimensional, geometrical and surface quality requirements. For that reason, the effects of different factors such as cutting tool dynamics, fixturing system design, workpiece material behaviour and applied cutting forces on the desired dimensional precision must be studied, as well as cutting tool and machine tool performance. In this work, the relation between machine tool inaccuracies and geometrical tolerances is analyzed, and a methodology is proposed for improving flatness in planing operations by the correction of imperfections detected in cutting tool displacement according to machine tool axis. These machine tool error correction methodology could be implemented in the current CAD/CAM/CAPP techniques as a means of increasing the milling process performance by identification and correction of CNC milling machine imperfections. The deviations in machine tool displacement during cutting process are identified by metrological analysis, and a modified trajectory for cutting tool is defined by direct numerical control (DNC) from systematic error compensation in machine tool.

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