The Research of Fatigue Properties of Steel Q235 Butt Welded Joint

2014 ◽  
Vol 937 ◽  
pp. 158-161 ◽  
Author(s):  
Wei Ping Ouyang ◽  
Jin Zhang ◽  
Xiu Dong Xu

The research on the fatigue life of butt welded joint has important significance to hoisting equipment’s design, development and using safety. This paper conducted a study on fatigue properties of the most widely used joint at hoisting equipment-steel Q235 butt welded joint’s, based on the improved linear equivalent structural stress method, the stress of the weld joint can be obtained, and the master S-N curve of Q235 weld joint be acquired through fatigue test, thus the joints stress distribution under different stress environment can be gained through improved linear equivalent structural stress calculation and the fatigue life of the joint can be realized at the master S-N curve. The stress distribution situation and the fatigue life of butt welded joint can be calculated by integrated finite element software, this have profound reference significance to hoisting machinery industry.

2014 ◽  
Vol 670-671 ◽  
pp. 1087-1090
Author(s):  
Wei Ping Ouyang ◽  
Liang Sheng Chen ◽  
Xiu Dong Xu

The research of fatigue properties of the butt welded joint, though a large number of fatigue tests are need to be carried out, has significant influence to hoisting equipment’s design, development and using safety. This paper conducted a study on simulating the fatigue properties of widely used steel Q345 butt welded joint’s by finite element method based on the improved linear equivalent structural stress theory. The originally massive amount of fatigue tests and data processing could be saved. In order to ensure the accuracy of the fatigue modeling, a batch of Q345 butt welded joints were prepared for the fatigue tests which is used to contrast with the modeling result. The stress distribution under different load situation and the fatigue life of the joints, which have profound reference significance to hoisting machinery industry, can be acquired through modeling.


Author(s):  
Isamu Nonaka ◽  
Keiji Kubushiro ◽  
Takuya Ito ◽  
Yoshio Takagi

Repair welding has been performed when damage has been detected in aged power boiler piping. Discontinuity of deformation ability occurs between the new weld metal and degraded used material in the repair welded joint. Therefore creep-fatigue properties become important under displacement controlled piping system loading. Partial repair welded joint specimen and full repair weld joint specimen were made using the retired 2.25Cr-1Mo steel main steam header. In order to clarify the creep-fatigue properties for two kinds of repair welded joint specimens, fatigue tests under 0.7% strain range with 60min tensile strain dwell were performed at 600C. Both kinds of specimens were necked and fractured at the heat affected zone of welded joint due to the axial strain concentration and ratcheting at heat affected zone. The creep-fatigue life of partial repair weld joint specimen was about half of that of full repair weld joint specimen. This may be due to the low creep-fatigue resistance of the heat affected zone for partial repair welded joint specimen.


2014 ◽  
Vol 692 ◽  
pp. 424-427
Author(s):  
Wei Ping Ouyang ◽  
Liang Sheng Chen ◽  
Xiu Dong Xu

The fatigue property of the butt welded joint has significant influence to hoisting equipment’s design, manufacture and using safety for its extensive application. This paper conducted a study on the fatigue properties of a series of the most commonly used thickness steel Q345 butt welded joints. Through fatigue tests and fracture analysis, the fatigue pattern and fracture law of the joints were revealed. Combining with the finite element modeling, the all field stress distribution situation was obtained. This has profound reference significance to hoisting machinery research.


2007 ◽  
Vol 345-346 ◽  
pp. 275-278
Author(s):  
Dae Whan Kim ◽  
Chang Hee Han ◽  
Woo Seog Ryu

Tensile and fatigue properties were evaluated for base and welded type 316LN stainless steel. Welding methods were GTAW (308L, Ar environment) and GTAWN (316L, Ar + N2 environment). Yield strength of weld joint was higher than that of base metal but elongation of weld joint was lower than that of base metal. UTS of weld joint was slightly lower than that of base metal. Yield strength and elongation with welding method were almost same. Fatigue life of weld joint was lower than that of base metal but fatigue strength of weld joint was higher than that of base metal. Ferrite content was increased with welding. Fatigue life welded by GTAWN was better than that of GTAW at RT and 600°C. This fatigue life behavior was consistent with the behavior of ferrite content.


Metals ◽  
2019 ◽  
Vol 9 (3) ◽  
pp. 359 ◽  
Author(s):  
Harish Rao ◽  
Jidong Kang ◽  
Garret Huff ◽  
Katherine Avery

In this paper, we discuss the application of a simple Battelle structural stress model to evaluate the fatigue life of a self-piercing riveted (SPR) carbon-fiber-reinforced polymer (CFRP) composite to aluminum AA6111. The analytical model accounts for the forces and moments acting on the rivets to determine the structural stresses which were then plotted against the laboratory-generated fatigue life data. The master S-N curve determined in this study thus accounts for various factors such as the stacking configuration, rivet head height, and fatigue load ratios. The analytical model used in this study was able to collapse a large number of fatigue life data into one master S-N curve irrespective of stack-ups, rivet head height, and load ratios. Thus, the master S-N curve derived from the model can be used to predict the fatigue life of the SPR joints.


2008 ◽  
Vol 44-46 ◽  
pp. 323-328
Author(s):  
Gang Chen ◽  
Xue Mei Luo ◽  
Xu Chen ◽  
Wei Hua Zhang

In order to understand the influence of Heat-Affected Zone (HAZ) on fatigue properties of 16Mn steel, a series of cyclic torsional tests were conducted on 16Mn weld metal, the base metal, and the HAZ metal. The specimens of 2mm diameter were uniformly-spaced taken from a bulk 16Mn plate, which included a V-style welded joint in the center, and the space for each specimen was 4mm. From cyclic fatigue tests performed on specimens at different positions, one can observe that the fatigue damage evolution in the HAZ is faster than those in the weld and the base metal, i.e., HAZ has a significant effect on fatigue life of 16Mn. In addition, the peak stress decline curves of HAZ specimens in different rows are considerably diversified, but the damage evolution and fatigue properties of HAZ metal are similar in spite of their locations.


2018 ◽  
Vol 165 ◽  
pp. 21003 ◽  
Author(s):  
Vladimír Chmelko ◽  
Matúš Margetin ◽  
Michal Harakal’

In general, the welded joints are multifactorial notches. This study is focused to separate the geometrical influence (when the weld can be seen on the surface) and technological factors (internal defects of the weld, structural changes of the material and residual stress) on its fatigue life. Proposed methodology of this separation comes out from the cyclic test of three specimens – group with existing weld, group without weld joint (base material) and another group where was removed outer geometry of the weld.


2018 ◽  
Vol 19 (01) ◽  
pp. 1940013 ◽  
Author(s):  
X. W. Ye ◽  
Y. H. Su ◽  
T. Jin ◽  
B. Chen ◽  
J. P. Han

The accuracy of fatigue life assessment for the welded joint in a steel bridge is largely dependent on an appropriate [Formula: see text]-[Formula: see text] curve. In this paper, a master [Formula: see text]-[Formula: see text] curve-based fatigue life assessment approach for the welded joint with an open-rib in orthotropic steel bridge deck is proposed based on the finite element model (FEM) and field monitoring data from structural health monitoring (SHM) system. The case studies on fatigue life assessment by use of finite element analysis (FEA) for constant-amplitude cyclic loading mode and field monitoring data under variable-amplitude cyclic loading mode are addressed. In the case of FEA, the distribution of structural stress at fatigue-prone weld toe is achieved using 4-node shell element model and then transformed into equivalent structural stress by fracture mechanics theory. The fatigue life of the welded joint is estimated with a single master [Formula: see text]-[Formula: see text] curve in the form of equivalent structural stress range versus the cycles to failure. In the case of monitoring data-based fatigue life assessment, the daily history of structural stress at diaphragm to U-rib is derived from the raw strain data measured by the instrumented fiber Bragg grating (FBG) sensors and transformed into equivalent structural stress. The fatigue life of the investigated welded joint is calculated by cyclic counting method and Palmgren–Miner linear damage cumulative rule. The master [Formula: see text]-[Formula: see text] curve method provides an effective fatigue life assessment process, especially when the nominal stress is hard to be defined. A single master [Formula: see text]-[Formula: see text] curve will facilitate to solve the difficulty in choosing a proper [Formula: see text]-[Formula: see text] curve which is required in the traditional fatigue life assessment methods.


2012 ◽  
Vol 468-471 ◽  
pp. 2010-2013
Author(s):  
Liang Zhang ◽  
Xue Song Liu ◽  
Lin Sen Wang ◽  
Zi Qi Ma ◽  
Hong Yuan Fang

Local tensile properties and fatigue properties of Al-Zn-Mg alloy welded joint were investigated. Experiment results show that A7N01 aluminium alloy welded joint is highly inhomogenous both in microstructure and mechanical performances. Ultimate tensile strength and yield strength of base metal are superior compared to HAZ and weld metal. U-shape notched specimens were used in fatigue tests to study local fatigue properties of the joint. Fatigue tests results demonstrate that the difference of local fatigue life is conspicuous in the three regions. The difference of yield strength is believed to result from the diversity of fatigue life for each region in A7N01 aluminium alloy welded joint.


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