Simulation of Microstructure Evolution for Two-Phase Ceramic Tool Materials at Different Duration Time

2010 ◽  
Vol 97-101 ◽  
pp. 3042-3045
Author(s):  
Bin Fang ◽  
Chuan Zhen Huang ◽  
Chong Hai Xu ◽  
Sheng Sun

A computer simulation of the sintering process of two-phase ceramic tool materials has been developed using a two-dimensional hexagon lattice model mapped from the realistic microstructure. The relationship between simulation time and real duration time has been proposed. The mean grain size of simulated microstructure increases with an increase in simulation time, which is consistent with the experimental results.

2010 ◽  
Vol 431-432 ◽  
pp. 138-141
Author(s):  
Chuan Zhen Huang ◽  
Bin Fang ◽  
Chong Hai Xu ◽  
Sheng Sun ◽  
Han Lian Liu

A computer simulation coupled with fabrication pressure for the sintering process of two-phase ceramic tool materials has been developed using a two-dimensional hexagon lattice model mapped from the realistic microstructure. The mean grain size of simulated microstructures by Monte Carlo Potts model integrated with pressure increases with an increase in fabrication pressure, which is consistent with the experiment results. Monte Carlo Potts model coupled with fabrication pressure is suitable for simulating the microstructure evolution at the different fabrication pressure during the fabrication of ceramic tool materials.


2010 ◽  
Vol 431-432 ◽  
pp. 134-137
Author(s):  
Bin Fang ◽  
Chuan Zhen Huang ◽  
Chong Hai Xu ◽  
Sheng Sun ◽  
Bin Zou

A computer simulation coupled with fabrication temperature for the sintering process of two-phase ceramic tool materials has been developed using a two-dimensional hexagon lattice model mapped from the realistic microstructure. The relationship between fabrication temperature and microstructure evolution is proposed. The mean grain sizes of simulated microstructures by Monte Carlo Potts model integrated with fabrication temperature increase with an increase in fabrication temperature, which is consistent with the experiment results.


2012 ◽  
Vol 499 ◽  
pp. 150-155 ◽  
Author(s):  
Bin Fang ◽  
Chuan Zhen Huang ◽  
Chong Hai Xu ◽  
Sheng Sun

The relationship between fabrication pressure and microstructure evolution is proposed. A computer simulation coupled with fabrication pressure for the hot-pressing process of single-phase ceramic tool materials has been developed, which uses a two-dimensional hexagon lattice model mapped from the realistic microstructure without considering the presence of pores. The fabrication of single-phase Al2O3 is simulated. The mean grain size of simulated microstructure by Monte Carlo Potts model integrated with fabrication pressure increases with an increase in fabrication pressure, which is consistent with the experiment results. It is shown that Monte Carlo Potts model coupled with fabrication pressure may simulate the microstructure evolution of single-phase ceramic tool materials.


2010 ◽  
Vol 150-151 ◽  
pp. 1358-1363
Author(s):  
Bin Fang ◽  
Chuan Zhen Huang ◽  
Chong Hai Xu ◽  
Sheng Sun

The fabrication is a key process for the preparation of ceramic tool materials, which governs the mechanical properties of ceramic tool materials under the condition of the same compositions. A computer simulation coupled with fabrication temperature for the hot-pressing process of single-phase ceramic tool materials has been developed using a two-dimensional hexagon lattice model mapped from the realistic microstructure without considering the presence of pores. The fabrication of single-phase Al2O3 is simulated. The mean grain size of simulated microstructure by Monte Carlo Potts model integrated with fabrication temperature increases with an increase in fabrication temperature, which is consistent with the experiment results.


2013 ◽  
Vol 770 ◽  
pp. 194-197
Author(s):  
Hong Mei Cheng ◽  
Chuan Zhen Huang ◽  
Xiu Ye Wang

A Monte Carlo Potts model coupled with sintering temperature for the sintering process of nanocomposite ceramic tool materials is proposed, the relation between grain growth and sintering temperature is presented. The grain growth process at different sintering temperature is investigated in this model, and the effect of sintering temperature on microstructure evolution is discussed, it is found that the mean grain size increases with the increase of sintering temperature during simulation, and nanoparticles are easier to enter into matrix grains to form intragranular-type microstructure at higher temperature. The simulation results are in accordance with the experimental observations.


2013 ◽  
Vol 395-396 ◽  
pp. 262-265 ◽  
Author(s):  
Hong Mei Cheng ◽  
Chuan Zhen Huang

A Monte Carlo Potts model coupled with sintering pressure for the sintering process of nanocomposite ceramic tool materials is proposed, the relation between grain growth and sintering pressure is presented. The grain growth process at different sintering pressure is investigated in this model, and the effect of sintering pressure on microstructure evolution is discussed, it is found that the mean grain size increases with the increase of sintering pressure during simulation. The results from this simulation are shown to correlate well with the experimental observations.


2012 ◽  
Vol 500 ◽  
pp. 519-524
Author(s):  
Hong Mei Cheng ◽  
Chuan Zhen Huang ◽  
Bin Zou ◽  
Hong Tao Zhu ◽  
Han Lian Liu ◽  
...  

A Monte Carlo Potts model for the sintering process of two-phase nanocomposite ceramic tool materials is proposed. The grain growth, pore diffusion and vacancy annihilation at grain boundaries are simulated in the model. Simulation results are presented and discussed. It is found that pore and nanophase can pin the ceramic matrix and decrease the growth rate of matrix grain during the microstructure evolution. The addition of nanoparticles is not only beneficial to the refinement of ceramic matrix grain and the formation of intra/intergranular-type microstructure but also advantageous to the densification of ceramic materials.


2013 ◽  
Vol 586 ◽  
pp. 222-225
Author(s):  
Martin Petrenec ◽  
Eva Vraspírová ◽  
Karel Němec ◽  
Milan Heczko

The subject of the article is focused on the refining of the cast structure of gamma TiAl–2Nb alloy using cyclic heat treatment and on the analysis of the grain refining mechanism. Microstructure evolution after applied cycles of heat treatment was characterized using light, laser and electron microscopy and using microhardness tests. Application of five heat treatment cycles during which two phase transformations (eutectoid and alfa-recrystallization reactions) repeatedly took place resulted αin refining of the cast columnar structure. The mean grain-lamellar colony size 0.512 mm was transformed to fully lamellar structure containing gamma and alfa2 phases having the mean grain size 0.229 mm. Lamellae thickness of gamma was not changed while the thickness of alfa2 phase decreased to 78 nm. Refining of alfa2 phase resulted in the increase of the microhardness by 20 %. The recrystallized cast structure obtained by cyclic heat treatment and the knowledge on the mechanisms of the refining the structure were compared and discussed with the literature data.


2008 ◽  
Vol 375-376 ◽  
pp. 97-101 ◽  
Author(s):  
Bin Fang ◽  
Chuan Zhen Huang ◽  
Han Lian Liu ◽  
Chong Hai Xu

In order to investigate the effect of hot-press fabrication parameters on mechanical properties of Al2O3 ceramic tool materials, the orthogonal experiment method was used. In the experiments, the three influence factors such as the fabrication temperature, pressure and duration time are considered. The experimental results are analyzed by a range analysis of orthogonal experiments. It is shown that the most important factor that affects the mechanical properties is the fabrication temperature and the followed factors are the fabrication pressure and the duration time of fabrication. Scanning electron microscope (SEM) reveals that the hot-press fabrication parameters will significantly affect the microstructure of ceramic tool materials, which can govern the mechanical properties. This has been validated by the orthogonal experiments in the present paper.


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