Enhancing Mechanical Properties of Various Sintered Pellets with Nano-Additives

2021 ◽  
Vol 410 ◽  
pp. 62-67
Author(s):  
Tien Hiep Nguyen ◽  
Yury V. Konyukhov ◽  
Van Minh Nguyen

The impact of Fe, Co, Ni nano-additives on the density, microhardness and bending strength was investigated for several sintered pellets. Fe, Co, Ni nanopowders (NP) were prepared in the size range 67-94 nm using chemical metallurgy techniques. These powders (0.5 wt. %) were dispersed into three sets of micron powders: Co (+0.5 wt. % Co NP); Fe (+0.5 wt. % Fe NP); Fe+0.5wt. % C (+0.5 wt. % Co and 0.5 wt. % Ni NP). Mixtures were further mixed and processed using a magnetic mill and a turbulent mixer. Sintering was carried out using spark plasma sintering (SPS) as well as pressureless sintering (PS). The densities of sintered pellets were found to increase by 2.5-3% (SPS) and 3-5% (PS) in the presence of nano-additives; corresponding increases in microhardness and bending strength were determined to be 7.9-11.1% and 17.9-38.7%, respectively. These results are discussed in terms enhanced packing due to interparticle sliding and the filling of free spaces with the nanodisperse phase.

2014 ◽  
Vol 788 ◽  
pp. 329-333
Author(s):  
Rui Zhou ◽  
Xiao Gang Diao ◽  
Jun Chen ◽  
Xiao Nan Du ◽  
Guo Ding Yuan ◽  
...  

Effects of sintering temperatures on the microstructure and mechanical performance of SPS M3:2 high speed steel prepared by spark plasma sintering was studied. High speed steel sintering curve of continuous heating from ambient temperature to 1200°C was estimated to analyze the sintering processes and sintering temperature range. The sintering temperature within this range was divided into groups to investigate hardness, relative density and microstructure of M3:2 high-speed steel. Strip and quadrate carbides were observed inside the equiaxed grains. SPS sintering temperature at 900°C can lead to nearly full densification with grain size smaller than 20μm. The hardness and bending strength are higher than that of the conventionally powder metallurgy fabricated ones sintered at 1270°C. However, fracture toughness of the high speed steel is lower than that of the conventional powder metallurgy steels. This can be attributed to the shape and distribution of M6C carbides which reduce the impact toughness of high speed steels.


2021 ◽  
Vol 878 ◽  
pp. 83-88
Author(s):  
Hideaki Tsukamoto ◽  
Chang Sun

This study aims to fabricate SiC whisker (w)/ particle (p)-reinforced magnesium (Mg) composites with enhanced mechanical properties using spark plasma sintering (SPS) methods. It has been confirmed that dispersing state of SiCw can be improved by addition of SiCp. However, due to presence of voids and cracks between the oxide layers, surrounding SiCw/p, and Mg matrix in the composites, SiCw with SiCp cannot contribute to enhance the bending strength of Mg matrix. This issue can be tackled by adding low melting point metals such as Sn into the composites to fill the defects in the composites.


2007 ◽  
Vol 336-338 ◽  
pp. 1050-1052 ◽  
Author(s):  
Hai Tao Wu ◽  
Yun Long Yue ◽  
Wei Bing Wu ◽  
Hai Yan Yin

The γ-TiAl intermetallic compounds were produced at the temperature ranging from 850°C to 1050°C by the Spark Plasma Sintering (SPS) process. The effects of sintering temperature and holding time on the mechanical properties of γ-TiAl intermetallic compounds were investigated. The γ-TiAl intermetallic compounds sintered at 1050°C for 10 min showed a high relative density more than 98%, and had the best three-point bending strength of 643MPa, fracture toughness of 12 MPa·m1/2 and microhardness of 560MPa. The microstructural observations indicated typical characteristics of intergranular fracture, which meant the poor ductility of γ-TiAl intermetallic compounds.


Processes ◽  
2020 ◽  
Vol 8 (5) ◽  
pp. 627
Author(s):  
Van Minh Nguyen ◽  
Rita Khanna ◽  
Yuri Konyukhov ◽  
Tien Hiep Nguyen ◽  
Igor Burmistrov ◽  
...  

Spark plasma sintering (SPS) investigations were carried out on three sets of Co specimens: untreated, high energy mechanically (HEMT) pre-treated, and nanomodified powders. The microstructure, density, and mechanical properties of sintered pellets were investigated as a function of various pre-treatments and sintering temperatures (700–1000 °C). Fine-grained sinters were obtained for pre-treated Co powders; nano-additives tended to inhibit grain growth by reinforcing particles at grain boundaries and limiting grain-boundary movement. High degree of compaction was also achieved with relative densities of sintered Co pellets ranging between 95.2% and 99.6%. A direct co-relation was observed between the mechanical properties and densities of sintered Co pellets. For a comparable sinter quality, sintering temperatures for pre-treated powders were lower by 100 °C as compared to untreated powders. Highest values of bending strength (1997 MPa), microhardness (305 MPa), and relative density (99.6%) were observed for nanomodified HEMT and SPS processed Co pellets, sintered at 700 °C.


2008 ◽  
Vol 368-372 ◽  
pp. 1004-1006 ◽  
Author(s):  
Yun Long Yue ◽  
H.T. Wu

Ti2AlC/TiAl composites with the addition of niobium were prepared by spark plasma sintering using titanium, aluminum, niobium elemental powers and TiC particles as reactants. The experimental and analytical studies on this kind of material concentrated on the relationship between reinforcement phase and mechanical properties. The Ti2AlC/TiAl composites with 5% niobium exhibit high mechanical properties. The three-point bending strength and fracture toughness reaches as high as 915MPa and 23 MPa·m1/2, respectively. It is found that the in-situ reaction occurs at 1100°C with the addition of niobium at the interface between the TiAl matrix and original reinforcement TiC. Further XRD results indicate that the difference in the reinforcement phase from TiC to Ti2AlC is one of the most important origins to the variation in mechanical properties.


2020 ◽  
Author(s):  
Xingheng Yan ◽  
Xingui Zhou ◽  
Honglei Wang

Abstract B4C-TiB2 composite ceramics with ultra-high fracture toughness were successfully prepared via spark plasma sintering at 1900℃ using B4C and Ti3SiC2 as raw materials. The results show that compared with pure B4C ceramics sintered by SPS, the hardness of B4C-TiB2 composite ceramics is decreased, but the flexural strength and fracture toughness are significantly improved, especially the fracture toughness has been improved by leaps and bounds. When the content of Ti3SiC2 is 30vol.%, the B4C-TiB2 composite ceramic has the best comprehensive mechanical properties: hardness, bending strength and fracture toughness are 27.28 GPa, 405.11 MPa and 18.94 MPa·m1/2, respectively. The fracture mode of the B4C-TiB2 composite ceramics is a mixture of transgranular fracture and intergranular fracture. Two main two reasons for the ultra-high fracture toughness are the existence of lamellar graphite at the grain boundary, and the formation of a three-dimensional interpenetrating network covering the whole composite.


2021 ◽  
pp. 002199832199391
Author(s):  
Hideaki Tsukamoto

This study aims to enhance carbon nanotube (CNT)-reinforced magnesium (Mg) matrix composites fabricated by spark plasma sintering (SPS). Ultrasonic treatment with organic solvent (DMAc) and dispersant (K2CO3) were used for the processes to make each CNT apart. Nano-order ceramic powders of zirconia (ZrO2) were found to be effective to keep uniform dispersion of CNT in Mg matrix. Low melting point metals such as Sn were added to fill voids and cracks in the composites. Post-SPS rolling was also employed aiming to improve the microstructures. The fabricated CNT-reinforced Mg composites were investigated on mechanical properties such as hardness and three-point bending strength to be related to the microstructures.


2015 ◽  
Vol 2015 ◽  
pp. 1-7 ◽  
Author(s):  
Changchun Lv ◽  
Zhijian Peng ◽  
Zhiqiang Fu ◽  
Chengbiao Wang

TiCN-based cermets with varied fractions of Si3N4nanopowder (0–5 wt.%) were prepared by spark plasma sintering. The microstructural and mechanical properties of these cermets were investigated. In general, with increasing addition amount of Si3N4nanopowder the relative density as well as mechanical properties of the as-prepared TiCN cermets increased first and then decreased. The samples containing 2 wt.% Si3N4nanopowder presented the best performance with the relative density of about 98%, bending strength of 1000 MPa, and Vickers microhardness of about 1810 HV10.


Materials ◽  
2020 ◽  
Vol 13 (20) ◽  
pp. 4616
Author(s):  
Xingheng Yan ◽  
Xingui Zhou ◽  
Honglei Wang

B4C–TiB2 composite ceramics with ultra-high fracture toughness were successfully prepared via spark plasma sintering (SPS) at 1900 °C using B4C and Ti3SiC2 as raw materials. The results showed that compared with pure B4C ceramics sintered by SPS, the hardness of B4C–TiB2 composite ceramics was decreased, but the flexural strength and fracture toughness were significantly improved; the fracture toughness especially was greatly improved. When the content of Ti3SiC2 was 30 vol.%, the B4C–TiB2 composite ceramic had the best comprehensive mechanical properties: hardness, bending strength and fracture toughness were 27.28 GPa, 405.11 MPa and 18.94 MPa·m1/2, respectively. The fracture mode of the B4C–TiB2 composite ceramics was a mixture of transgranular fracture and intergranular fracture. Two main reasons for the ultra-high fracture toughness were the existence of lamellar graphite at the grain boundary, and the formation of a three-dimensional interpenetrating network covering the whole composite.


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