Study on Ultrasonic Vibration Drilling of Particulate Reinforced Aluminum Matrix Composites

2005 ◽  
Vol 291-292 ◽  
pp. 447-452 ◽  
Author(s):  
C.S. Liu ◽  
Bo Zhao ◽  
G.F. Gao ◽  
X.H. Zhang
Keyword(s):  
Ultrasonic Vibration ◽  
Metal Matrix ◽  
Aluminum Matrix ◽  
Aluminum Matrix Composites ◽  
Matrix Composites ◽  
Twist Drill ◽  
The Common ◽  
Vibration Drilling ◽  
Al Matrix Composites ◽  
Particulate Reinforced

Metal matrix composites（MMCs）is applied widely in recent years because of its excellent performances, but the machining is very difficult due to the rigidity of reinforced-phase in it, so, the application of MMCs is restricted much. In this paper the experiment of common and ultrasonic vibration drilling is performed to SiC particulate reinforced Al matrix composites （SiCp/Al）by use of carbide-alloy-twist-drill, and the surface roughness of hole is compared, furthermore, the wearing of twist drill and the feature of chips are analyzed by scanning electron microscope (SEM). From above, we can draw aconclusion that ultrasonic vibration drilling may meliorate the mechanism of drilling to some extent and it takes on much superiority that the common drilling is unmatched, so this method could provide a certain foundation for the posterior study and application.

Drilling Characteristics of SiC Particle Reinforced Aluminum-Matrix Composites with Ultrasonic Vibration

2010 ◽  
Vol 455 ◽  
pp. 302-306 ◽  
Author(s):  
Xing Xin Xu ◽  
Xiao Hui Zhang ◽  
Chuan Shao Liu ◽  
Bo Zhao
Keyword(s):  
Surface Quality ◽  
Ultrasonic Vibration ◽  
Rapid Development ◽  
Aluminum Matrix ◽  
Aluminum Matrix Composites ◽  
Drilling Process ◽  
Matrix Composites ◽  
Drilling Force ◽  
Vibration Drilling ◽  
Sic Particle

With the rapid development of aviation at home, particle reinforced metal matrix composites (PRMMCs) has been widely applied recently. But at the same time, the difficult machining has gradually been one of the most outstanding bottle-necks that restrict the rapid enhancement of productivity. Here, in virtue of the self-developed ultrasonic drilling equipment, hole-making experiments of common and ultrasonic vibration drilling are performed on SiC particle reinforced aluminum-matrix composites （SiCp/Al）with different content of SiC by using two types of tungsten carbide drill. Drilling characteristics of machining composites with ultrasonic vibration are analyzed from such respects as the composites crush, drilling force, drill wear and hole surface quality. Studies show that, during the ultrasonic vibration drilling process, SiC particle in the composites is prone to break along the crystal connection boundary or suffer ductile fracture under the dynamic ultrasonic impulse, in which the cutting resistance could be reduced and the tool edge could be protected. Thereby, drilling locating precision and hole surface quality could be enhanced, wear of the drill chisel edge effectively improved, and the drilling torque reduced about 30%.

Drilling Force of SiC Particle Reinforced Aluminum-Matrix Composites with Ultrasonic Vibration

2009 ◽  
Vol 416 ◽  
pp. 243-247 ◽  
Author(s):  
Xing Xin Xu ◽  
Ya Lin Mo ◽  
Chuan Shao Liu ◽  
Bo Zhao
Keyword(s):  
Ultrasonic Vibration ◽  
Aluminum Matrix ◽  
Machining Process ◽  
Aluminum Matrix Composites ◽  
Drilling Process ◽  
Matrix Composites ◽  
Drilling Force ◽  
Ultrasonic Drilling ◽  
Vibration Drilling ◽  
Sic Particle

In recent years, particle reinforced metal matrix composites (PRMMCs）has been widely applied because of its excellent mechanical performances. But the machining is very difficult due to the rigidity of reinforced phase in it, thus the popularization of PRMMCs is restricted much. Here, a method of ultrasonic vibration drilling is presented to the hole-making of Aluminum-matrix composites based on cutting force analysis between common and vibration machining. In virtue of the self-developed ultrasonic drilling equipment, experiments of common and ultrasonic vibration drilling are performed on SiC particle reinforced Aluminum-matrix composites with different content of SiC by using two types of tungsten carbide twist drill. Since the tool life can be represented directly by drilling force, especially the torque, the study of drilling force is very important for the surface roughness, the design and life of drill. Drilling force and its variation in the machining process are analyzed by comparison of common and vibration drilling. It shows that the eviction of drilling chips can be meliorated to some extent, and the drilling torque can be reduced about 30% during the ultrasonic vibration drilling process.

scholarly journals Wettability in Metal Matrix Composites

Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1034
Author(s):  
Massoud Malaki ◽  
Alireza Fadaei Tehrani ◽  
Behzad Niroumand ◽  
Manoj Gupta
Keyword(s):  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Aluminum Matrix ◽  
Interfacial Strength ◽  
High Strength ◽  
Aluminum Matrix Composites ◽  
Matrix Composites ◽  
Metal Matrix Nanocomposites ◽  
Aerospace Applications ◽  
Matrix Nanocomposites

Metal matrix composites (MMCs) have been developed in response to the enormous demand for special industrial materials and structures for automotive and aerospace applications, wherein both high-strength and light weight are simultaneously required. The most common, inexpensive route to fabricate MMCs or metal matrix nanocomposites (MMNCs) is based on casting, wherein reinforcements like nanoceramics, -carbides, -nitrides, elements or carbon allotropes are added to molten metal matrices; however, most of the mentioned reinforcements, especially those with nanosized reinforcing particles, have usually poor wettability with serious drawbacks like particle agglomerations and therefore diminished mechanical strength is almost always expected. Many research efforts have been made to enhance the affinity between the mating surfaces. The aim in this paper is to critically review and comprehensively discuss those approaches/routes commonly employed to boost wetting conditions at reinforcement-matrix interfaces. Particular attention is paid to aluminum matrix composites owing to the interest in lightweight materials and the need to enhance the mechanical properties like strength, wear, or creep resistance. It is believed that effective treatment(s) may enormously affect the wetting and interfacial strength.

Production of Al Metal Matrix Composites by the Stir-Casting Method

2013 ◽  
Vol 592-593 ◽  
pp. 614-617 ◽  
Author(s):  
Konstantinos Anthymidis ◽  
Kostas David ◽  
Pavlos Agrianidis ◽  
Afroditi Trakali
Keyword(s):  
Mechanical Properties ◽  
Metal Matrix Composites ◽  
Automobile Industry ◽  
Metal Matrix ◽  
Aluminum Matrix ◽  
Stir Casting ◽  
Aluminum Matrix Composites ◽  
Matrix Composites ◽  
Casting Method ◽  
Alloy Matrix

It is well known that the addition of ceramic phases in an alloy e.g. aluminum, in form of fibers or particles influences its mechanical properties. This leads to a new generation of materials, which are called metal matrix composites (MMCs). They have found a lot of application during the last twenty-five years due to their low density, high strength and toughness, good fatigue and wear resistance. Aluminum matrix composites reinforced by ceramic particles are well known for their good thermophysical and mechanical properties. As a result, during the last years, there has been a considerable interest in using aluminum metal matrix composites in the automobile industry. Automobile industry use aluminum alloy matrix composites reinforced with SiC or Al2O3 particles for the production of pistons, brake rotors, calipers and liners. However, no reference could be cited in the international literature concerning aluminum reinforced with TiB particles and Fe and Cr, although these composites are very promising for improving the mechanical properties of this metal without significantly alter its corrosion behavior. Several processing techniques have been developed for the production of reinforced aluminum alloys. This paper is concerned with the study of TiB, Fe and Cr reinforced aluminum produced by the stir-casting method.

scholarly journals Aluminum metal matrix composites a review of reinforcement; mechanical and tribological behavior

2018 ◽  
Vol 7 (2.4) ◽  
pp. 117 ◽  
Author(s):  
Pranav Dev Srivyas ◽  
M S. Charoo
Keyword(s):  
Metal Matrix ◽  
Tribological Behavior ◽  
Coefficient Of Thermal Expansion ◽  
Aluminum Matrix ◽  
Weight Ratio ◽  
High Hardness ◽  
Aluminum Matrix Composites ◽  
Matrix Composites ◽  
Wide Range ◽  
Structural Applications

This review aims to explore the fundamental mechanical and tribological behavior Aluminum matrix composites (AMCs) reinforced with different reinforcements. Aluminum matrix composites are considered to be the new emerging class of materials which are having the tailored properties for specific applications. AMCs are the advanced engineering materials having superior properties as comparison to other conventional aluminum alloys. AMCs exhibits attractive properties such as high hardness, better yield strength, strength to weight ratio, high thermal conductivity, low coefficient of thermal expansion, superior wear and corrosion resistance. In recent times, because of these properties they have repealed keen interest for various potential applications in aerospace, automotive and various other structural applications.. Extensive research and development has been made in the Al-based MMCs with every possible alloy and different reinforcements so as to get the material of desired properties. By suitable use of different reinforcements in the Al metal matrix a wide range of properties combination can be obtained. The fundamental mechanical and tribological behavior of different reinforcements under dry and wet lubricated sliding conditions is recently being studied. It is reported that various reinforcement were successfully employed to decrease friction and wear in various applications. A comprehensive review is provided with the aim to analyze such properties of different reinforcements. 

Laser-ultrasonic study of the local porosity of reactive cast aluminum-matrix composites

2021 ◽  
Vol 87 (5) ◽  
pp. 34-42
Author(s):  
N. B. Podymova ◽  
I. E. Kalashnikov ◽  
L. I. Kobeleva
Keyword(s):  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Aluminum Matrix ◽  
Amplitude Distribution ◽  
Aluminum Matrix Composites ◽  
Matrix Composites ◽  
Cast Aluminum ◽  
Laser Ultrasonic ◽  
Local Porosity

One of the most critical manufacturing defects of cast metal-matrix composites is a non-uniform porosity distribution over the composite volume. Unevenness of the distribution leads not only to local softening, but also plays a key role in the evolution of the damage process under the external loads. The goal of the study is to apply a new laser-ultrasonic method to in-situ study of a local porosity in reactive cast aluminum-matrix composites. The proposed method is based on statistical analysis of the amplitude distribution of backscattered broadband pulses of longitudinal ultrasonic waves in the studied materials. Laser excitation and piezoelectric detection of ultrasound were carried out using a laser-ultrasonic transducer. Two series of reactive cast aluminum-matrix composites were analyzed: reinforced by in situ synthesized Al3Ti intermetallic particles in different volume concentrations and by Al3Ti added with synthetic diamond nanoparticles. It is shown that for both series of the composites, the amplitude distribution of backscattered ultrasonic pulses is approximated by the Gaussian probability distribution applicable for statistics of large number of independent random variables. The empirical dependence of the half-width of this distribution on the local porosity in composites of two series is approximated by the same nearly linear function regardless of the size and fraction of reinforcing particles. This function was used to derive the formula for calculation of the local porosity in the studied composites. The developed technique seems to be promising in revealing potentially dangerous domains with high porosity in reactive-cast metal-matrix composites.

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