Effect of Pitting Corrosion on Ultimate Strength of Web Plates Subjected to Shear Loading

2007 ◽  
Vol 340-341 ◽  
pp. 489-494 ◽  
Author(s):  
Tatsuro Nakai ◽  
Hisao Matsushita ◽  
Norio Yamamoto
Keyword(s):  
Ultimate Strength ◽  
Pitting Corrosion ◽  
Shear Loading ◽  
Equivalent Thickness ◽  
Concentrated Load ◽  
Local Strength ◽  
Bulk Carriers ◽  
Shear Buckling ◽  
Corrosion Pits ◽  
Web Plates

Pitting corrosion is a great concern when the integrity of ship's hull structures is considered. Corrosion pits with a conical shape are typically observed on coated hold frames in way of cargo holds of bulk carriers which exclusively carry coal and iron ore. Therefore, it is important to investigate the effect of pitting corrosion on local strength of hold frames of bulk carriers. In the present study, a series of 3-point bend tests with structural models which consist of web, shell and face plates has been conducted. In these tests, a concentrated load has been vertically applied at the center of simply supported models so that shear load would act on the web plate with artificial pits. In this testing condition, load increased even after shear buckling occurred. When there is artificial pitting, fracture of web plates occurs due to strain concentration at the pits. It has been revealed that the empirical formula, which was developed based on non-linear FE-analyses, overestimates the equivalent thickness for the shear ultimate strength obtained in the present experiment, because the effect of web fracture is not taken into account in the analyses.

Visual Assessment of Corroded Condition of Plates With Pitting Corrosion Taking Into Account Residual Strength: In the Case of Webs of Hold Frames of Bulk Carriers

2007 ◽  
Author(s):  
Tatsuro Nakai ◽  
Hisao Matsushita ◽  
Norio Yamamoto
Keyword(s):  
Ultimate Strength ◽  
Pitting Corrosion ◽  
Residual Strength ◽  
Steel Plates ◽  
Average Thickness ◽  
Loading Conditions ◽  
Equivalent Thickness ◽  
Thickness Loss ◽  
Minimum Cross Section ◽  
Corrosion Pits

Corrosion pits with a conical shape are typically observed in hold frames in way of cargo holds of bulk carriers which carry coal and iron ore. The ratio of the diameter to the depth of the typical corrosion pits is in the range between 8–1 and 10–1 and its diameter might become up to 50mm. The evaluation of residual strength of members with large uneven pitting corrosion is difficult compared with that of members with general corrosion. Therefore, it is of crucial importance to develop a method for the evaluation of residual strength of pitted members. The purpose of the present study is to investigate the effect of pitting corrosion on the ultimate strength of steel plates under various loading conditions and explore a method for the evaluation of residual thickness of pitted plates. In the present study, a series of non-linear FE-analyses has been conducted with steel plates with a variety of random pit distributions under various loading conditions such as uni-axial compression, bi-axial compression, shear and combination of these. In these analyses, random pit distributions were calculated by the previously developed corrosion model. It has been shown that equivalent thickness loss, which is defined as thickness loss of uniformly corroded plates with the same ultimate strength as the randomly pitted plates, is smaller than or equal to 1.25 times the average thickness loss. It has been also revealed that the equivalent thickness loss for the ultimate strength under the above-mentioned loading conditions is smaller than average thickness loss at the minimum cross section, where the average thickness loss at the minimum cross section almost corresponds to the equivalent thickness loss for the tensile strength. Based on these findings, a method for the estimation of equivalent thickness loss of pitted plates has been discussed using the thickness diminution-DOP relationship, where DOP (Degree of Pitting Intensity) is defined as the ratio of the pitted surface area to the total surface area.

Pitting Corrosion and Its Influence on Local Strength of Hull Structural Members

2005 ◽  
Author(s):  
Tatsuro Nakai ◽  
Hisao Matsushita ◽  
Norio Yamamoto
Keyword(s):  
Tensile Strength ◽  
Pitting Corrosion ◽  
Structural Models ◽  
Distortional Buckling ◽  
Thickness Loss ◽  
Bulk Carriers ◽  
The Face ◽  
Face Plate ◽  
Corrosion Pits ◽  
The Web

The objective of this study is to obtain basic data for discussing the structural integrity of aged ships, especially hold frames of aged bulk carriers. Firstly, shapes of corrosion pits observed on hold frames of bulk carriers have been investigated. It was shown that the shape of the corrosion pits is a circular cone and the ratio of the diameter to the depth is in the range between 8 to 1 and 10 to 1. Secondly, a series of tensile tests has been conducted to investigate the effect of pitting corrosion on tensile strength. It was pointed out that the tensile strength decreases gradually and the total elongation decreases drastically with the increase of thickness loss due to pitting corrosion. Thirdly, a series of 4-point bend tests with structural models which consist of shell, web and face plates simulating hold frames of bulk carriers has been carried out to investigate the effect of pitting corrosion on collapse behavior and lateral-distortional buckling behavior. Following the experiment, a series of non-linear FE-analyses has been also made. In the case where tensile load acted on the face plate, cracks were initiated at the bottom of the pits when pitting concentrated on the web near the face plate. On the other hand in the case where compression load acted on the face plate, lateral-distortional buckling has been observed and the ultimate load of the structural models where pitting developed regularly on the web was found to be almost the same as that of the structural models where the web has uniform corrosion corresponding to the average thickness loss.

Effect of pitting corrosion on local strength of hold frames of bulk carriers (1st report)

2004 ◽  
Vol 17 (5) ◽  
pp. 403-432 ◽  
Author(s):  
Tatsuro Nakai ◽  
Hisao Matsushita ◽  
Norio Yamamoto ◽  
Hironori Arai
Keyword(s):  
Pitting Corrosion ◽  
Local Strength ◽  
Bulk Carriers

scholarly journals Pitting Corrosion Resistance and Repassivation Behavior of C-Bearing Duplex Stainless Steel

Metals ◽  
2019 ◽  
Vol 9 (9) ◽  
pp. 930 ◽  
Author(s):  
Hanme Yoon ◽  
Heon-Young Ha ◽  
Tae-Ho Lee ◽  
Sung-Dae Kim ◽  
Jae Hoon Jang ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Pitting Corrosion ◽  
Galvanic Corrosion ◽  
Dual Phase ◽  
Corrosion Resistant ◽  
Grain Sizes ◽  
Α Phase ◽  
Pitting Corrosion Resistance ◽  
Corrosion Pits ◽  
Pit Initiation

The effects of C-substitution for part of the N content, on the pitting corrosion resistance and repassivation tendencies of duplex stainless steels (DSSs) were investigated. For this investigation, normal UNS S32205 containing N only (DSS-N) and the C-substituted DSS (DSS-NC) were fabricated. Microstructural analyses confirmed that the two DSSs had dual-phase microstructures without precipitates, and they possessed similar initial microstructure, including their grain sizes and phase fractions. Polarization and immersion tests performed in concentrated chloride solutions revealed that the DSS-NC was more resistant against stable pitting corrosion and possessed a higher repassivation tendency than the DSS-N. Furthermore, the corrosion pits initiated and propagated to a less corrosion resistant α phase. Polarization tests and corrosion depth measurements conducted in an HCl solution indicated that the DSS-NC exhibited lower galvanic corrosion rate between the α and γ phases than the DSS-N. Therefore, the growth rate of pit embryo was lowered in the DSS-NC, which shifted the potentials for the stable pit initiation and the pit extinction to the higher values.

Buckling/Ultimate Strength Evaluation for Continuous Stiffened Panel Under Combined Shear and Thrust

2016 ◽  
Author(s):  
Hiroaki Ogawa ◽  
Tomoki Takami ◽  
Akira Tatsumi ◽  
Yoshiteru Tanaka ◽  
Shinichi Hirakawa ◽  
...  
Keyword(s):  
Ultimate Strength ◽  
Fem Analysis ◽  
Strength Analysis ◽  
Stiffened Panel ◽  
Fe Modeling ◽  
Test Results ◽  
Strength Evaluation ◽  
Shear Buckling ◽  
Collapse Behavior ◽  
Good Agreement

In this study, FE modeling method for the buckling/ultimate strength analysis of a continuous stiffened panel under combined shear and thrust is proposed. In order to validate the proposed method, shear buckling collapse tests of a stiffened panel and FEM analysis are carried out. As the result of these, it is confirmed that the buckling collapse behavior and the ultimate strength estimated by the proposed method are in good agreement with the test results.

Modeling the Influence of Microstructure on Stress Distributions and Concentrations in Pitting Corrosion

2018 ◽  
Author(s):  
Patrick Brewick ◽  
Andrew Geltmacher ◽  
Siddiq M. Qidwai
Keyword(s):  
Stainless Steel ◽  
Pitting Corrosion ◽  
Mechanical Load ◽  
High Strength ◽  
Geometrical Shape ◽  
Stress Distributions ◽  
Concentration Factors ◽  
Corrosion Pit ◽  
Stress Concentration Factors ◽  
Corrosion Pits

Despite the many advances made in material science, stainless steel and aluminum remain the structural materials best-suited for the naval fleet. While these metallic materials offer many benefits, such as high strength and good toughness, their persistent exposure to the maritime environment inevitably leads to issues with corrosion. Among the various manifestations of corrosion, pitting corrosion is of particular concern because the transition of corrosion pits to stress-corrosion cracks can lead to catastrophic failures. Traditional pitting corrosion analyses treat the pit shape as a semi-circle or ellipse and typically assume a growth pattern that maintains the original geometrical shape. However, when the underlying microstructure is incorporated into the model, pit growth is related to the grains surrounding the pit perimeter and the growth rate is proportional to crystallographic orientation. Since each grain has a potentially different orientation, pit growth happens at non-uniform rates leading to irregular geometries, i.e., non-circular and non-elliptical. These irregular pit geometries can further lead to higher stresses. This work presents a detailed look at corrosion pit growth coupled with mechanical load through a numerical model of a two-dimensional stable corrosion pit. Real microstructural information from a sample of 316 stainless steel is incorporated into the model to analyze microstructural effects on pit growth. Through this work, stress distributions and stress concentration factors are examined for a variety of pit geometries, including comparisons of their range of values to a typical, semi-circular pit. The consequences of these stress distributions and concentration factors are discussed.

Stochastic modeling of pitting corrosion: A new model for initiation and growth of multiple corrosion pits

2007 ◽  
Vol 49 (2) ◽  
pp. 559-579 ◽  
Author(s):  
A. Valor ◽  
F. Caleyo ◽  
L. Alfonso ◽  
D. Rivas ◽  
J.M. Hallen
Keyword(s):  
Stochastic Modeling ◽  
Pitting Corrosion ◽  
New Model ◽  
Corrosion Pits
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