Synthesis and Reaction Mechanism of Ti3SiC2 by Molten Salt Method from Ti-Si-Fe Alloy

2018 ◽  
Vol 768 ◽  
pp. 159-166 ◽  
Author(s):  
Jin Hua Zhang ◽  
Si Xiong ◽  
Chang Ming Ke ◽  
Hong Dan Wu ◽  
Xin Rong Lei

Titanium silicon carbide (Ti3SiC2) were obtained by molten salt synthesis method using the Ti-Si-Fe alloy extracted from high titania blast furnace slag and natural graphite as the raw materials. The phase composition, microscopic structure of the products were characterized by powder X-ray diffraction, scanning electron microscope and transmission electron microscope. The influence of firing temperature and chloride salts species on the phase and morphology of the products were investigated. The results indicated that the synthetic temperature of Ti3SiC2 by molten salt synthesis method was about 100 °C, which was lower than that without molten salts. The “dissolution-precipitation” mechanism governed the overall molten salt synthesis process. The lamellar Ti3(Si,Al)C2 crystal growth obeyed by a two-dimensional ledge growth mechanism.

Materials ◽  
2019 ◽  
Vol 12 (10) ◽  
pp. 1577 ◽  
Author(s):  
Haoran Zhang ◽  
Mengshuo Li ◽  
Ze Zhou ◽  
Liming Shen ◽  
Ningzhong Bao

Titanates materials have attracted considerable interest due to their unusual functional and structural properties for many applications such as high-performance composites, devices, etc. Thus, the development of a large-scale synthesis method for preparing high-quality titanates at a low cost is desired. In this study, a series of quaternary titanates including K0.8Mg0.4Ti1.6O4, Na0.9Mg0.45Ti1.55O4, Na0.75Fe0.75Ti0.25O2, NaFeTiO4, and K2.3Fe2.3Ti5.7O16 are synthesized by a simple molten salt method using inexpensive salts of KCl and NaCl. The starting materials, intermediate products, final products, and their transformations were studied by using TG-DSC, XRD, SEM, and EDS. The results show that the grain size, morphology, and chemical composition of the synthesized quaternary titanates can be controlled simply by varying the experimental conditions. The molar ratio of mixed molten salts is critical to the morphology of products. When KCl:NaCl = 3:1, the morphology of K0.8Mg0.4Ti1.6O4 changes from platelet to board and then bar-like by increasing the molar ratio of molten salt (KCl–NaCl) to raw materials from 0.7 to 2.5. NaFeTiO4 needles and Na0.75Fe0.75Ti0.25O2 platelets are obtained when the molar ratio of molten salt (NaCl) to raw materials is 4. Pure phase of Na0.9Mg0.45Ti1.55O4 and K2.3Fe2.3Ti5.7O16 are also observed. The formation and growth mechanisms of both potassium magnesium titanates and sodium iron titanates are discussed based on the characterization results.


Materials ◽  
2019 ◽  
Vol 13 (1) ◽  
pp. 70
Author(s):  
Cheng Liu ◽  
Xueyin Liu ◽  
Zhaoping Hou ◽  
Quanli Jia ◽  
Benjun Cheng ◽  
...  

Submicron-sized (~200 nm) aluminium boron carbide (Al8B4C7) particles were synthesised from Al, B4C and carbon black raw materials in a molten NaCl-based salt at a relatively low temperature. The effects of the salt type/assembly and the firing temperature on the synthesis process were examined, and the relevant reaction mechanisms discussed. The molten salt played an important role in the Al8B4C7 formation process. By using a combined salt of 95%NaCl + 5%NaF, an effective liquid reaction medium was formed, greatly facilitating the Al8B4C7 formation. As a result, essentially phase-pure Al8B4C7 was obtained after 6 h of firing at 1250 °C. This temperature was 350–550 °C lower than that required by the conventional direct reaction and thermal reduction methods.


2017 ◽  
Vol 726 ◽  
pp. 460-464 ◽  
Author(s):  
Yan Chai ◽  
Mei Jie Zhang

With molten salt method, a series of the hercynite powders were prepared using FeCl2·4H2O, active alumina and iron powder as raw material and KCl molten salt as reaction medium. The phase composition and micro-morphology were studied by techniques of XRD and SEM. The results showed that a high purity hercynite-alumina powder can be synthesized by molten salt synthesis method after heat treatment at 1000 °C in reducing atmosphere, the main phases were hercynite and α-Al2O3, and the increasing iron powder content can raise hercynite production quantity with developed crystal grain, the grain size was increased from 6μm to 10μm.


2018 ◽  
Vol 12 (3) ◽  
pp. 257-261 ◽  
Author(s):  
Tao Wang ◽  
Jianmin Liu ◽  
Weihui Jiang ◽  
Guo Feng ◽  
Lifeng Miao ◽  
...  

ZrO2 whiskers have been synthesized by a facile molten salt method using ZrOCl2 ? 8H2O and Na3PO4 ? 12H2O as the zirconium source and molten salt, respectively. Differential thermal and thermogravimetric analyses, Xray diffraction analysis, field emission scanning electron microscope and transmission electron microscope were employed to characterize the heating process of the precursor mixture, phase composition of the assynthesized ZrO2 whiskers and the effect of reaction temperature on the synthesis of ZrO2 whiskers. The results show that the ZrO2 whiskers synthesized at 900?C have an average aspect ratio of 30 and preferentially grow along [010] direction. The formation of sodium zirconium phosphate [Na9-4xZrx(PO4)3] (x = 1, 2) and the reaction temperature play an important role in the growth of ZrO2 whiskers. This work also suggests an effective route for mass production of high quality ZrO2 whiskers.


RSC Advances ◽  
2016 ◽  
Vol 6 (111) ◽  
pp. 110032-110039 ◽  
Author(s):  
Qingjun Guo ◽  
Qiang Wang ◽  
Gang Chen ◽  
Qixin Shen ◽  
Bing Li

Graphene modified Li4Ti5O12 composites (G-LTO) with highly crystallinity and favourable dispersity were prepared via a sol–gel assisted molten salt synthesis process.


RSC Advances ◽  
2015 ◽  
Vol 5 (92) ◽  
pp. 75728-75734 ◽  
Author(s):  
Huishan Shang ◽  
Yanjie Lu ◽  
Feng Zhao ◽  
Cong Chao ◽  
Bing Zhang ◽  
...  

Peanut shells were transformed into porous carbon with a high surface area through a simple ZnCl2-molten salt synthesis process.


2013 ◽  
Vol 06 (06) ◽  
pp. 1350061 ◽  
Author(s):  
MINGYE DING ◽  
CHUNHUA LU ◽  
LINHAI CAO ◽  
YARU NI ◽  
ZHONGZI XU

In this paper, highly crystalline YF 3: Yb 3+/ Ln 3+( Ln = Er 3+, Tm 3+) microsheets were successfully synthesized by a surfactant-free molten salt method for the first time. The results indicated that the as-obtained samples belonged to orthorhombic system and exhibited microsheets morphology with side lengths of 30 to 80 μm and wall thickness from 1 to 1.5 μm. By changing the dopant's species ( Ln 3+), multicolor (yellow and blue) upconversion emission can be observed in YF 3: Yb 3+/ Ln 3+ microsheets under 980 nm laser diode (LD) excitation. The upconversion mechanisms in co-doping YF 3 samples were analyzed in detail based on the emission spectra. Importantly, this approach not only proposes a new alternative in synthesizing such materials, but also opens the possibility to meet the increasing commercial demand.


2019 ◽  
Vol 38 (2019) ◽  
pp. 370-379 ◽  
Author(s):  
Lei Xu ◽  
Chenlong Wei ◽  
Wei Li ◽  
Libo Zhang ◽  
Jinhui Peng

AbstractChromium carbide (Cr3C2) coatings on the diamond were fabricated using the mixtures of molten salt of NaCl and BaCl2, powders of metallic chromium and diamond as raw materials in the temperature range of 750–900 °C by the microwave-assisted molten-salt synthesis. The morphology, microstructure and phase composition of the surface layer were characterized by Scanning Electron Microscopy, Energy-dispersive Spectrometry and X-ray diffraction. The results show that the surface of the diamond particles could be coated with Cr, forming a uniform and continuous Cr3C2-coated layer. The coatings thickness on the diamond can be controlled by adjusting the heating temperature and time. The coating thickness expanded from 0.73 to 2.30 µm when the temperature was increased from 750 °C to 900 °C, and increasing rapidly during the temperature range of 800  °C–850  °C, the coating thickness expanded from 1.30 to 2.80 µm when the holding time was increased from 0.5 h to 4 h. The results illustrate that the microwave-assisted molten salt synthesis plays a positive role in chromium coatings on the diamond, offering a potent method for the surface metallization of diamond.


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