Welding of AZ31B Magnesium Alloy by YAG Laser/ TIG Arc Hybrid Welding Process

2004 ◽  
Vol 449-452 ◽  
pp. 417-420 ◽  
Author(s):  
Taewon Kim ◽  
Jong Cheol Kim ◽  
Yu Hasegawa ◽  
Yasuo Suga

Recently, magnesium alloy is in the limelight as ECological material with high ability of recycling and lightweight property. Especially, because of outstanding properties as a structural material, the magnesium alloy is in great demand. Under these circumstances, the technical researches and developments of welding process for magnesium alloy welding have great significance to expand industrial application of magnesium. In magnesium alloy welding, arc welding process is generally used. However, heat input by the welding arc affects the magnesium alloy plates, and as the result it makes wide heat affected zone and large distortion of the welded joint. As one of the possible means to improve quality of the welded joint, application of laser welding process may be recommended. However, the low boiling point of magnesium generates some weld defects, such as porosity and solidification cracking. Furthermore, the small laser beam diameter is very sensitive to edge preparation in butt joint. Accordingly, application of laser/ arc hybrid welding process to magnesium alloy welding was proposed. The laser/ arc hybrid welding process is a new process combining the laser beam and the arc as welding heat source. The laser beam and arc influence and assist one another. By application of hybrid welding, synergistic effects are achievable, and disadvantage of the respective processes can be compensated. In this study, welding of AZ31B magnesium alloy thin plates using YAG laser/ TIG arc hybrid welding process was investigated. In order to confirm the properties of the welded joints, tensile testing was performed.


2008 ◽  
Vol 36 (4) ◽  
pp. 1937-1943 ◽  
Author(s):  
Liming Liu ◽  
Ruisheng Huang ◽  
Gang Song ◽  
Xinfeng Hao


2004 ◽  
Vol 30 (4) ◽  
pp. 220-226
Author(s):  
Taewon KIM ◽  
Jongcheol KIM ◽  
Yu HASEGAWA ◽  
Yasuo SUGA


2013 ◽  
Vol 668 ◽  
pp. 321-324 ◽  
Author(s):  
Guo Hong Ma ◽  
Jun Nie ◽  
Chao Yang Zhang ◽  
Jia Ye

Through a large number of technology experiments, finding out the matching parameters of the DE-GMAW welding of the AZ31B magnesium alloy sheet based on the DSC. This paper simply controls the motor based on the DSC to control the welding torches moving comfortably to make the welding process stable to obtain the good weld.



2008 ◽  
Vol 580-582 ◽  
pp. 479-482 ◽  
Author(s):  
Yuji Sakai ◽  
Kazuhiro Nakata ◽  
Takuya Tsumura ◽  
Mitsuji Ueda ◽  
Tomoyuki Ueyama ◽  
...  

Noncombustible magnesium alloy AMC602 (Mg-6mass%Al-2mass%Ca) extruded sheet of 2.0mm thickness was successfully welded using a fiber laser welding process at welding speed of 10m/min at 3kW laser power. Tensile strength of the welded joint was about 82 to 88% of that of the base metal. Vickers hardness, tensile strength and micro structural properties are also discussed.



Author(s):  
Ömer Üstündağ ◽  
Nasim Bakir ◽  
Sergej Gook ◽  
Andrey Gumenyuk ◽  
Michael Rethmeier

AbstractIt is already known that the laser beam welding (LBW) or hybrid laser-arc welding (HLAW) processes are sensitive to manufacturing tolerances such as gaps and misalignment of the edges, especially at welding of thick-walled steels due to its narrow beam diameter. Therefore, the joining parts preferably have to be milled. The study deals with the influence of the edge quality, the gap and the misalignment of edges on the weld seam quality of hybrid laser-arc welded 20-mm-thick structural steel plates which were prepared by laser and plasma cutting. Single-pass welds were conducted in butt joint configuration. An AC magnet was used as a contactless backing. It was positioned under the workpiece during the welding process to prevent sagging. The profile of the edges and the gap between the workpieces were measured before welding by a profile scanner or a digital camera, respectively. With a laser beam power of just 13.7 kW, the single-pass welds could be performed. A gap bridgeability up to 1 mm at laser-cut and 2 mm at plasma-cut samples could be reached respectively. Furthermore, a misalignment of the edges up to 2 mm could be welded in a single pass. The new findings may eliminate the need for cost and time-consuming preparation of the edges.



2014 ◽  
Vol 941-944 ◽  
pp. 2047-2052
Author(s):  
Shuang Ming Du ◽  
Jie Hu ◽  
Tian Lan

AZ31B magnesium alloy and T2 Cu metal plates with the thickness of 2mm were bonded by argon tungsten arc welding (TIG) under the conditions that the welding current is 100A and the welding speed is 150 mm/min. The microstructure, phase composition and properties of welded joint were studied by scanning electron microscopy (SEM), X-ray diffraction (XRD), micro-hardness test. The results show that AZ31B magnesium alloy and T2 Cu combined well with no cracks, porosities, incomplete penetration and other metallurgical defects. A transition zone composed of equiaxed and columnar crystals of α-Cu exists between the weld metal and base metal Cu, its width is about 80μm. The central area of the weld is made up of α-Mg matrix and Mg-Cu eutectic. The joint consists of α-Cu, α-Mg, Cu2Mg, Mg2Cu and little MgO, CuO phase. The micro-hardness of weld zone is significantly higher than that of the base metals, and its heat affected zone appears softening phenomenon.



2017 ◽  
Vol 93 ◽  
pp. 139-145 ◽  
Author(s):  
Minghua Chen ◽  
Jiannan Xu ◽  
Lijun Xin ◽  
Zuofu Zhao ◽  
Fufa Wu ◽  
...  


2019 ◽  
Vol 14 (1) ◽  
Author(s):  
Ashok Kumar M ◽  
Thirumalaikumarasamy D ◽  
Paventhan R ◽  
Thirumal P

An investigation was carried out to quantify and characterize the corrosion behaviour of AZ31B magnesium alloy joints. Extruded Mg alloy plates of 6 mm thick of AZ31B grade were butt welded using a solid state, environmentally cleaner welding process, friction stir welding process. The weld specimens were underwent immersion, salt spray, pitting and galvanic corrosion tests in order to quantify and characterize the corrosion rates of the welds with the influence of different pH values, chloride ion concentration and the corrosion time. The corrosion rates, microstructure, scanning electron microscopy and X-ray diffraction analysis concludes the optimum parameter for the usage of the magnesium alloy welds for the best service applications. Keywords: Keywords: EDM, Alumina and Genetic Algorithm



2009 ◽  
Vol 36 (12) ◽  
pp. 3167-3173 ◽  
Author(s):  
刘黎明 Liu Liming ◽  
黄瑞生 Huang Ruisheng ◽  
曹运明 Cao Yunming


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