Abnormal Grain Coarsening and Its Possible Relationship with Particle Limited Normal Grain Coarsening

2004 ◽  
Vol 467-470 ◽  
pp. 843-852 ◽  
Author(s):  
Roger D. Doherty ◽  
Elizabeth Hoffman ◽  
Christopher Hovanec ◽  
Arnaud Lens
Keyword(s):  
Grain Boundaries ◽  
High Purity ◽  
Volume Fraction ◽  
Boundary Migration ◽  
Second Phase ◽  
Grain Coarsening ◽  
Grain Sizes ◽  
Second Phase Particles ◽  
Prior Literature ◽  
Small Grains

The prior literature on abnormal grain coarsening (AGC) at low volume fractions (f) of stable second phase particles in high purity Al alloys is reviewed and reanalyzed in the light of developments in modeling particle inhibition of grain boundary migration. With the usual assumptions (i) of incoherent particles that retain their shape on contact with the grain boundaries and (ii) that all the grain boundaries are equally mobile, it appears impossible to account for process of AGC. Normal grain coarsening (NGC) is shown to be less inhibited by the particles than is AGC. This idea is explored using a new but simple model of particle inhibition by curvature removal. The curvature of the smallest grains is always larger than that of the larger grains. Two possible hypotheses to overcome this difficulty are proposed: First the possible change of shape of particles on slowly moving grain boundaries, of grains with near 14 neighbors should, after a small increment of NGC, promote AGC at low values of the volume fraction f. The second hypothesis involves the observed high density of immobile, low angle grain boundaries (LAGBs) found in recent experiments on high purity Al-Fe-Si alloys cast with very coarse grain sizes. These alloys undergo rapid AGC even at higher values of f (> 0.01). These LAGBs are expected to inhibit the shrinkage of many of the small grains, whose loss is the fundamental mechanism of NGC.

Grain Growth in Materials with Mobile Second-Phase Particles

2007 ◽  
Vol 558-559 ◽  
pp. 1021-1028 ◽  
Author(s):  
Vladimir Yu. Novikov
Keyword(s):  
Grain Boundaries ◽  
Grain Growth ◽  
Growth Kinetics ◽  
Volume Fraction ◽  
Particle Volume Fraction ◽  
Second Phase ◽  
Particle Volume ◽  
First Case ◽  
Second Phase Particles ◽  
Material Volume

Grain growth controlled by particles able to move together with grain boundaries is investigated by means of numerical simulation. The particles either located on grain boundaries or randomly distributed over the material volume are shown to retard the growth process. In the first case the growth kinetics is described by a power law Dn −D0 n = kt with the exponent n≤ 3. Growth kinetics under the influence of randomly distributed mobile particles can be approximated by the same law with the exponent n increasing with an increase in the particle volume fraction.

Impact Behavior Characterization on Fractured Pins of AISI E52100 Steel

2014 ◽  
Vol 793 ◽  
pp. 1-10
Author(s):  
B. Vargas-Arista ◽  
M.A. Gómez-Morales ◽  
E. Garfias-García ◽  
F. García-Vázquez
Keyword(s):  
Ductile Fracture ◽  
Grain Boundaries ◽  
Brittle Failure ◽  
Volume Fraction ◽  
Particle Density ◽  
Impact Behavior ◽  
Second Phase ◽  
Automotive Components ◽  
Nucleation Sites ◽  
Second Phase Particles

Two fractured pins of impact wrench were evaluated by fractography using scanning electron microscopy. This pneumatic wrench is used to the fabrication of automotive components being characterized by its power and tightening capacity. The important part of the wrench is the pin clutch impact mechanism used to generate high torque. An original pin manufactured with AISI E52100 steel adjusted 2,580 nuts before fracture and a substitute pin of E52100 modified steel with S adjusted 7,095 nuts before failure. Fractographic analysis in both fracture surfaces indicated a ductile-brittle mixed fracture mode. Original pin surface exhibited a granular appearance while substitute pin surface showed fibrous and rough morphology. Precipitation of nearly rounded, elliptical and elongate second – phase particles containing Cr, C and Mn measured as intergranular and transgranular particle density was observed, promoting some brittle failure zones and ductile fracture measured as the volume fraction of grain boundaries and microvoids, respectively. A larger amount of intergranular medium precipitates was found on the original pin which favored the brittle failure among the grain boundaries compared to that of the substitute pin. The ductile fracture by larger transgranular fine particle density which acted as nucleation sites of higher volume fraction of microvoids was found in the substitute pin.

Migrating Interfaces in Sapphire Bicrystals and Tricrystals

2000 ◽  
Vol 6 (S2) ◽  
pp. 386-387
Author(s):  
N. Ravishankar ◽  
M.T. Johnson ◽  
C. Barry Carter
Keyword(s):  
Mass Transport ◽  
Liquid Film ◽  
Grain Boundaries ◽  
Ostwald Ripening ◽  
Chemical Potential ◽  
Driving Forces ◽  
Boundary Migration ◽  
Liquid Phase Sintering ◽  
Polycrystalline Materials ◽  
Second Phase

The migration of grain boundaries in polycrystalline materials can occur under a variety of driving forces. Grain growth in a single-phase material and Ostwald ripening of a second phase are two common processes involving boundary migration. The mass transport in each of these cases can be related to a chemical potential difference across the grains; due to curvature in the former case and due to a difference in the chemistry in the latter case. The mass transport across grains controls the densification process during sintering. In the case of liquid-phase sintering (LPS), a liquid film may be present at the grain boundaries which results in an enhanced mass transport between grains leading to faster densification. Hence, in LPS, it is important to understand mass transport across and along a boundary containing a liquid film. The use of bicrystals and tricrystals with glass layers in the boundary can provide a controlled geometry by which to study this phenomenon.

3D MС Simulation of Grain Growth Kinetics and the Zener Limit in Polycrystals

2014 ◽  
Vol 598 ◽  
pp. 8-12
Author(s):  
K.R. Phaneesh ◽  
Anirudh Bhat ◽  
Gautam Mukherjee ◽  
Kishore T. Kashyap
Keyword(s):  
Monte Carlo ◽  
Grain Growth ◽  
Growth Kinetics ◽  
Large Scale ◽  
Volume Fraction ◽  
Growth Exponent ◽  
Cube Root ◽  
Second Phase ◽  
Two Phase ◽  
Second Phase Particles

Large scale Potts model Monte Carlo simulation was carried on 3-dimensional square lattices of 1003 and 2003 sizes using the Metropolis algorithm to study grain growth behavior. Simulations were carried out to investigate both growth kinetics as well as the Zener limit in two-phase polycrystals inhibited in growth by second phase particles of single-voxel size. Initially the matrices were run to 10,000 Monte Carlo steps (MCS) to check the growth kinetics in both single phase and two-phase poly-crystals. Grain growth exponent values obtained as a result have shown to be highest (~ 0.4) for mono-phase materials while the value decreases with addition of second phase particles. Subsequently the matrices were run to stagnation in the presence of second phase particles of volume fractions ranging from 0.001to 0.1. Results obtained have shown a cube root dependence of the limiting grain size over the particle volume fraction thus reinforcing earlier 3D simulation efforts. It was observed that there was not much difference in the values of either growth kinetics or the Zener limit between 1003 and 2003 sized matrices, although the results improved mildly with size.

Formation of Ultrafine Grained Ferrite by Warm Deformation of Tempered Lath Martensite in Low Alloy Steels

2007 ◽  
Vol 558-559 ◽  
pp. 557-562 ◽  
Author(s):  
Behrang Poorganji ◽  
Takuto Yamaguchi ◽  
Tadashi Maki ◽  
G. Miyamoto ◽  
Tadashi Furuhara
Keyword(s):  
Grain Size ◽  
Carbon Content ◽  
Volume Fraction ◽  
Boundary Migration ◽  
Lath Martensite ◽  
Second Phase ◽  
Low Alloy Steels ◽  
Warm Deformation ◽  
Alloy Steels ◽  
Block Width

Microstructure change during warm deformation of tempered lath martensite in Fe-2mass%Mn-C alloys with different carbon contents in the range between 0.1 and 0.8mass%C was investigated. Specimens of the alloys after being quenched and tempered at 923K for 0.3ks were compressed by 50% with a strain rate varying from 10-3 to 10-4s-1 at 923K. EBSD analysis of the deformed microstructures has revealed that fine equiaxed ferrite (α) grains surrounded by high-angle boundaries are formed by dynamic recrystallization (DRX). As carbon content increases, the DRX α grain size decreases. This could be attributed to the change in volume fraction of the cementite (θ) phase as boundary dragging particles. The sub-micron θ particles can suppress the coarsening of the DRX α grains by exerting a pinning effect on grain boundary migration. Furthermore, the fraction of recrystallized region increases by increasing carbon content, presumably due to a decrease in the martensite block width as an initial α grain size and a larger volume fraction of hard second phase (θ) particles. Both of these should increase inhomogeneous plastic deformation which promotes the recrystallization. It seems that continuous DRX is responsible for the formation of ultrafine α grains in the tempered lath martensite.

Grain Growth during Annealing: Experiments and Modelling

2012 ◽  
Vol 715-716 ◽  
pp. 611-616 ◽  
Author(s):  
M. Candic ◽  
Bao Hui Tian ◽  
Christof Sommitsch
Keyword(s):  
Grain Growth ◽  
Second Phase ◽  
Excellent Correlation ◽  
Grain Sizes ◽  
Second Phase Particles ◽  
Different Temperatures ◽  
Grain Growth Kinetics ◽  
Parameter Approach ◽  
Annealing Experiments ◽  
Two Parameter

In the present work, for the description of grain coarsening, a probabilistic and a deterministic 2D cellular automaton simulation setup were developed. The results of the simulation have been validated by solution annealing experiments of austenitic stainless steel 304L (Fe-18Cr-8Ni) at different temperatures and times. Both cellular automata models show an excellent correlation between the experimental determined data and grain growth kinetics based upon considerations of temperature and second phase particles. Additionally, a two parameter approach of the probabilistic model was implemented, resulting in determining the grain sizes limiting normal and abnormal grains and accurate description of grain growth.

Cavity of Al-Cu-Mg Alloy during Superplastic Deformation

2007 ◽  
Vol 551-552 ◽  
pp. 645-650
Author(s):  
Min Wang ◽  
Hong Zhen Guo ◽  
Y.J. Liu
Keyword(s):  
Strain Rate ◽  
Grain Boundaries ◽  
Superplastic Deformation ◽  
Room Temperature ◽  
Mg Alloy ◽  
Deformation Condition ◽  
Second Phase ◽  
Rate Condition ◽  
Second Phase Particles ◽  
Strain Rate Condition

According to the characteristic of appearing cavitation in the metals during superplastic deformation, the influence of strain rate on cavity evolvement, the influence of cavity on superplastic deformation capability, and the formation, development process of cavity were investigated for Al-Cu-Mg alloy (i.e. coarse–grained LY12). The results show that: ①The pore nucleation occurs not only at triangle grain boundaries, but also along nearby the second phase particles, and even within grains. The cavities at the triangle grain boundaries are present in V-shape, others near the second phase particles and within grains are present in O-shape. These cavities may result from disharmony slippage of grain boundaries. ②The tendency of cavity development decreases with increasing of strain-rate. In lower strain-rate condition, though Al-Cu-Mg alloy has better superplasticity, many big cavities in the specimen may reduce the room temperature properties of the alloy. In higher strain-rate condition, Al-Cu-Mg alloy has certain superplasticity and room temperature properties as well as few cavities forming. By analyzing, viscous layer on grain boundaries is very thin and grain sizes can be refined during their extruding and rotating each other in higher strain-rate superplastic deformation condition. ③Growth and coalescence of cavity are the main reason of the superplastic fracture of Al-Cu-Mg alloy. And small and a certain amount of cavities with dispersion and independence state are very useful to crystal boundary slippage.

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