A Fracture Mechanics Investigation on Crack Growth in Massive Forming

2005 ◽  
Vol 482 ◽  
pp. 339-342 ◽  
Author(s):  
Gernot Trattnig ◽  
Christof Sommitsch ◽  
Reinhard Pippan
Keyword(s):  
Crack Initiation ◽  
Crack Growth ◽  
Hydrostatic Stress ◽  
Crack Opening ◽  
Crack Depth ◽  
High Stress ◽  
Symmetry Plane ◽  
Stress Triaxiality ◽  
Opening Displacement ◽  
Massive Forming

To understand the crack growth in massive forming and to consequentially avoid crack growth in workpieces, it is necessary to investigate its dependence on the crack depth and thus on the state of hydrostatic stress. Prior work shows that the crack opening displacement (COD) for shallow cracked tension specimens with low stress triaxiality is twice as high as for deep cracked specimens with high stress triaxiality. This work examines the crack growth in compression specimens with pre-cracked cylindrical upsetting samples. The compression samples were cut in the stress symmetry plane in order to observe crack initiation and crack growth by a single specimen technique. In this way it is possible to observe blunting, crack initiation and crack growth inside the upsetting specimens. The resulting COD does not differ significantly from the values achieved in tension samples with short surface cracks.

J-Integral and Crack Opening Displacement as Crack Initiation Criteria in Rubber

1986 ◽  
Vol 59 (5) ◽  
pp. 787-799 ◽  
Author(s):  
R. F. Lee ◽  
J. A. Donovan
Keyword(s):  
Crack Initiation ◽  
Carbon Black ◽  
Crack Growth ◽  
Crack Opening ◽  
Crack Tip ◽  
J Integral ◽  
Carbon Black Content ◽  
Opening Displacement ◽  
Critical Crack ◽  
Growth Initiation

Abstract 1. Evaluation of ∫σdδ where σ is the net section stress and δ is the deformed crack tip diameter requires only one specimen to characterize the initiation of crack growth in unfilled and carbon-black-filled NR. 2. ∫σdδ is equal to one half of the J-integral for crack growth initiation, which is identical to the Thomas tearing energy for a blunt notch. 3. The critical J-integral for crack initiation increases linearly with carbon black content. 4. The critical crack tip radius for crack initiation is independent of carbon black content, and the required crack tip region stress increases linearly with carbon black content.

Predictions of Creep Crack Initiation Periods in Pre-Compressed 316H Stainless Steel

2013 ◽  
Author(s):  
K. M. Tarnowski ◽  
C. M. Davies ◽  
G. A. Webster ◽  
D. W. Dean
Keyword(s):  
Stainless Steel ◽  
Crack Initiation ◽  
Crack Growth ◽  
Crack Opening ◽  
Creep Crack Growth ◽  
Prediction Methods ◽  
Opening Displacement ◽  
Crack Growth Behaviour ◽  
Creep Crack ◽  
Significant Difference

Pre-compression of 316H stainless steel significantly alters its tensile, uniaxial creep and crack growth behaviour. It has previously been shown that reliable and conservative creep crack initiation predictions can generally be obtained for as-received 316H stainless steel using a variety of prediction methods. Given the changes in material behaviour caused by pre-compression, this paper applies similar prediction methods to pre-compressed 316H stainless steel at 550°C. Several procedures are available for estimating creep crack initiation time periods. The suitability of a procedure depends on the availability of the necessary material data. The procedures considered in this paper include the use of the creep fracture mechanics parameter C*, the crack opening displacement concept, the sigma-d approach and the time dependent failure assessment diagram. Creep crack growth tests have been performed on compact tension specimens manufactured from 316H stainless steel which was uniformly pre-compressed by 4% and 8% at room temperature. For each test, the time for creep crack initiation to occur was recorded. Predicted creep crack initiation times have been compared with the experimentally determined values. Comparisons with as-received material are also included. For pre-compressed material, conservative creep crack initiation predictions were only consistently achieved using steady state creep crack growth rates predicted from C*. This is a significant difference to as-received material for which conservative predictions were generally obtained by a variety of methods. At this time, there is only a limited set of pre-compressed data making it difficult to draw firm conclusions about the appropriateness of the various creep crack initiation prediction methods. The differences in the results between the pre-compressed and as-received material do however highlight the need for further tests on pre-compressed material.

Development of Non-Idealized Surface to Through-Wall Crack Transition Model

2013 ◽  
Author(s):  
Do-Jun Shim ◽  
Robert Kurth ◽  
David Rudland
Keyword(s):  
Crack Growth ◽  
Surface Crack ◽  
Crack Opening ◽  
Crack Depth ◽  
Outer Diameter ◽  
Transition Model ◽  
Opening Displacement ◽  
Final Surface ◽  
Proposed Model ◽  
Crack Transition

Recent work by the authors have shown that a subcritical surface crack (SC) can transition to a through-wall crack (TWC) with significant differences between the inner diameter (ID) and outer diameter (OD) crack lengths. In the current versions of the xLPR code (Ver. 1.0), an idealized through-wall crack (which has the same area as the final surface crack) is formed once the surface crack penetrates the wall thickness. This type of crack transition was selected since no general stress intensity factor (K) and crack-opening displacement (COD) solutions were available for crack shapes that would form during the transitioning stages, i.e., non-idealized through-wall cracks. However, it has been demonstrated that this idealized through-wall crack may result in an overestimate of the leak rate. Thus, it is necessary to further investigate and develop a model that can handle the surface crack to through-wall crack transition. In this paper, a surface to through-wall crack transition model was proposed using existing K and COD solutions for non-idealized through-wall cracks. This model includes a criterion for transitioning the final surface crack to the initial non-idealized through-wall crack which determines when the transition should occur (based on surface crack depth) and determines the two crack lengths (at ID and OD surfaces) of the initial non-idealized through-wall crack. Furthermore non-idealized through-wall crack growth can be conducted using the proposed model. Example results (crack shape and COD) obtained from the proposed model were compared to those obtained from the natural crack growth simulations for a circumferential crack. Results presented in this paper demonstrated the applicability of the proposed model for simulating crack transition. Limitation of the present model and plans for future work are also discussed in the paper.

The Fracture Toughness of Hardened Tool Steels

1987 ◽  
Vol 109 (4) ◽  
pp. 314-318 ◽  
Author(s):  
D. F. Watt ◽  
Pamela Nadin ◽  
S. B. Biner
Keyword(s):  
Fracture Toughness ◽  
Crack Growth ◽  
Slow Crack Growth ◽  
Crack Opening ◽  
Compact Tension ◽  
Testing Procedure ◽  
Tool Steels ◽  
Opening Displacement ◽  
Tempering Temperature ◽  
Toughness Testing

This report details the development of a three-stage fracture toughness testing procedure used to study the effect of tempering temperature on toughness in 01 tool steel. Modified compact tension specimens were used in which the fatigue precracking stage in the ASTM E-399 Procedure was replaced by stable precracking, followed by a slow crack growth. The specimen geometry has been designed to provide a region where slow crack growth can be achieved in brittle materials. Three parameters, load, crack opening displacement, and time have been monitored during the testing procedure and a combination of heat tinting and a compliance equation have been used to identify the position of the crack front. Significant KIC results have been obtained using a modified ASTM fracture toughness equation. An inverse relationship between KIC and hardness has been measured.

Bimaterial Interfacial Crack Growth With Strain Gradient Theory

1999 ◽  
Vol 121 (4) ◽  
pp. 413-421 ◽  
Author(s):  
Su Hao ◽  
Wing Kam Liu
Keyword(s):  
Crack Growth ◽  
Strain Gradient ◽  
High Stress ◽  
Stress Triaxiality ◽  
Interfacial Crack ◽  
Strain Gradient Theory ◽  
Gradient Theory ◽  
Theory Analysis ◽  
Theoretical And Numerical Analysis ◽  
Material Mismatch

The purpose of this paper is to investigate the effect of material heterogeneity on damage evolution and subsequent crack propagation in bimaterial systems. Strain gradient theory analysis reveals that a higher stress triaxiality always occurs on the softer material side due to the material mismatch in yield capacity and the corresponding strain gradient along the interface. High stress triaxiality is a major condition which promotes ductile damage and facilitates crack growth. To investigate this link, numerical simulations of ductile interface crack growth are performed using a damage based constitutive model. Both the numerical and experimental results show that a crack may grow along the interface or deviate into the softer material, but never turn into the harder material. The theoretical and numerical analysis reveal three factors which strongly affect the direction of crack growth and the resistance capacity of the bimaterial system against fracture. These are the boundary conditions which determine the global kinematically admissible displacement field, the stress/strain gradient near the interface due to the material mismatch, and the distance from the crack tip to the interface.

scholarly journals The Use of the Acoustic Emission Method to Identify Crack Growth in 40CrMo Steel

Materials ◽  
2019 ◽  
Vol 12 (13) ◽  
pp. 2140 ◽  
Author(s):  
Aleksandra Krampikowska ◽  
Robert Pała ◽  
Ihor Dzioba ◽  
Grzegorz Świt
Keyword(s):  
Acoustic Emission ◽  
Brittle Fracture ◽  
Crack Growth ◽  
Crack Opening ◽  
Potential Drop ◽  
Growth Stages ◽  
Opening Displacement ◽  
Engineering Structures ◽  
Cracking Process ◽  
Ae Signals

The article presents the application of the acoustic emission (AE) technique for detecting crack initiation and examining the crack growth process in steel used in engineering structures. The tests were carried out on 40CrMo steel specimens with a single edge notch in bending (SENB). In the tests crack opening displacement, force parameter, and potential drop signal were measured. The fracture mechanism under loading was classified as brittle. Accurate AE investigations of the cracking process and SEM observations of the fracture surfaces helped to determine that the cracking process is a more complex phenomenon than the commonly understood brittle fracture. The AE signals showed that the frequency range in the initial stage of crack development and in the further crack growth stages vary. Based on the analysis of parameters and frequencies of AE signals, it was found that the process of apparently brittle fracture begins and ends according to the mechanisms characteristic of ductile crack growth. The work focuses on the comparison of selected parameters of AE signals recorded in the pre-initiation phase and during the growth of brittle fracture cracking.

Fatigue Crack Growth Behavior of Threaded Pipe Couplings

2011 ◽  
Author(s):  
Jeroen Van Wittenberghe ◽  
Patrick De Baets ◽  
Wim De Waele
Keyword(s):  
Fatigue Crack ◽  
Fracture Surface ◽  
Crack Initiation ◽  
Crack Growth ◽  
Fatigue Behavior ◽  
Crack Opening ◽  
Bending Test ◽  
Crack Initiation And Propagation ◽  
Accurate Knowledge ◽  
Initiation And Propagation

Threaded couplings are used in various applications to connect steel pipes. To maintain a secure connection, such couplings are preloaded and during service additional dynamic loads can act on the connections. The coupling’s threads act as stress raisers, initiating fatigue cracks, which can cause the connection to fail in time. Accurate knowledge of the fatigue behavior, taking into account crack initiation and propagation is necessary to understand the fatigue mechanisms involved. In this study, the fatigue behavior of tapered couplings with NPT threads is studied. This is done by analyzing the results of an experimental four-point bending test. The fatigue crack propagation is monitored using an optical dynamic 3D displacement measurement device and LVDTs to measure the crack opening. At certain times during the test, the load ratio is changed to apply a number of beach marking cycles. This way a fine line is marked in the fracture surface. These marked crack shapes are used as input for a finite element model. The measured deflection and crack opening are compared to the results of the numerical simulations. Using this methodology a distinction is made between fatigue crack initiation and propagation. By analyzing the fracture surface it was observed that once the crack is initiated, it propagates over a wide segment of the pipe’s circumference and subsequently rapidly penetrates the wall of the pipe. The observed crack growth rates are confirmed by a fracture mechanics analysis. Since the appearing long shallow crack is difficult to detect at an early stage the importance is demonstrated of accurate knowledge of the fatigue behavior of threaded connections in order to define acceptable flaw sizes and inspection intervals.

In-Situ Estimation of Surface Crack Shape From Crack Opening Displacement by Use of NCOD Database System

2010 ◽  
Author(s):  
Jingxia Yue ◽  
Zheng He ◽  
Yukio Fujimoto ◽  
Weiguo Wu
Keyword(s):  
Crack Opening Displacement ◽  
Surface Crack ◽  
Fatigue Cracks ◽  
Crack Opening ◽  
Crack Depth ◽  
Database System ◽  
Shape Estimation ◽  
Opening Displacement ◽  
Crack Shape

This paper proposes an in-situ estimation of crack shape from crack opening displacement (COD) by using of a visualized database system consisting of numerical calculation data of normalized crack opening displacement (NCOD) for some kinds of crack types. The relation between crack depth and corresponding NCOD is discussed based on FE analysis results, from which a crack shape estimation principle is deduced. Visualized software named NCOD Database System was developed to facilitate convenient in-situ estimation of crack shape. Shapes of three kinds of surface crack, partial circle crack in plate, fatigue cracks in gusset weld joint and in large-scale member, are successfully estimated by this system. The paper is supported by the Programme of Introducing Talents of Discipline to Universities (B08031).

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