The Influence of Work Hardening, Internal Stresses, and Stress Relaxation on Ductility of Ultrafine Grained Materials Prepared by Severe Plastic Deformation

2009 ◽  
Vol 633-634 ◽  
pp. 263-272
Author(s):  
David G. Morris ◽  
Maria A. Muñoz-Morris ◽  
Ivan Gutierrez-Urrutia

Ultrafine grained materials prepared by methods of severe plastic deformation appear to show good ductility for their high strength. To a large extent this ductility enhancement, for the given strength, is shown to correspond to the fracture ductility and not the uniform ductility at maximum stress. The improved fracture ductility is often due to the refinement or removal of the coarse defects that act as sites for failure nucleation. The low work hardening rate inherent to the very fine microstructures produced by severe plastic deformation essentially condemns such materials to very low uniform ductility. Stress relaxation occurring during unloading after processing, and changes of internal stresses during reloading for mechanical testing, appear to play a significant role in determining deformation behaviour near the onset of plastic flow, and this can affect the measured uniform strain.

2006 ◽  
Vol 114 ◽  
pp. 7-18 ◽  
Author(s):  
Ruslan Valiev

During the last decade severe plastic deformation (SPD) has become a widely known method of materials processing used for fabrication of ultrafine-grained materials with attractive properties. Nowadays SPD processing is rapidly developing and is on the verge of a transition from lab-scale research to commercial production. This paper focuses on several new trends in the development of SPD techniques for effective grain refinement, including those for commercial alloys and presents new SPD processing routes to produce bulk nanocrystalline materials.


2010 ◽  
Vol 63 (9) ◽  
pp. 949-952 ◽  
Author(s):  
R.Z. Valiev ◽  
N.A. Enikeev ◽  
M.Yu. Murashkin ◽  
V.U. Kazykhanov ◽  
X. Sauvage

Author(s):  
Mihaela Banu ◽  
Mitica Afteni ◽  
Alexandru Epureanu ◽  
Valentin Tabacaru

There are several severe plastic deformation processes that transform the material from microsized grains to the nanosized grains under large deformations. The grain size of a macrostructure is generally 300 μm. Following severe plastic deformation it can be reached a grain size of 200 nm and even less up to 50 nm. These structures are called ultrafine grained materials with nanostructured organization of the grains. There are severe plastic deformation processes like equal angular channel, high pressure torsion which lead to a 200 nm grain size, respectively 100 nm grain size. Basically, these processes have a common point namely to act on the original sized material so that an extreme deformation to be produced. The severe plastic deformation processes developed until now are empirically-based and the modeling of them requires more understanding of how the materials deform. The macrostructural material models do not fit the behavior of the nanostructured materials exhibiting simultaneously high strength and ductility. The existent material laws need developments which consider multi-scale analysis. In this context, the present paper presents a laboratory method to obtain ultrafine grains of an aluminum alloy (Al-Mg) that allows the microstructure observations and furthermore the identification of the stress–strain response under loadings. The work is divided into (i) processing of the ultrafine-grained aluminum alloy using a laboratory-scale process named in-plane controlled multidirectional shearing process, (ii) crystallographic analysis of the obtained material structure, (iii) tensile testing of the ultrafine-grained aluminum specimens for obtaining the true stress-strain behavior. Thus, the microscale phenomena are explained with respect to the external loads applied to the aluminum alloy. The proposed multi-scale analysis gives an accurate prediction of the mechanical behavior of the ultrafine-grained materials that can be further applied to finite element modeling of the microforming processes.


Metals ◽  
2020 ◽  
Vol 10 (11) ◽  
pp. 1503
Author(s):  
Mayu Asano ◽  
Motohiro Yuasa ◽  
Hiroyuki Miyamoto ◽  
Tatsuya Tanaka ◽  
Can Erdogan ◽  
...  

Severe plastic deformation (SPD) can fabricate high-strength materials by forming an ultrafine grained (UFG) microstructure. Low elongation to failure of UFG materials in tensile tests, which has often been regarded as a measure of ductility of materials, has been attributed to low strain hardening of UFG structures where dislocation slip and its accumulation is very limited. In the present work, it is shown that the compressive extensibility of UFG materials can be comparable or potentially superior to that of annealed materials by using a parallel round-bar compression (PRBC) test which was designed for imposing an appropriate stress state preferable for high ductility using the shear mode. The high compressive extensibility of UFG materials can be a result of high accommodation of local strain incompatibility at non-equilibrium grain boundaries and a grain boundary-mediated deformation mechanism, which result in high damage tolerance against void formation and growth. Low strain rate sensitivity indicated that the superplastic viscous nature of deformation is not involved in the high compressive ductility of UFG materials using SPD.


2012 ◽  
Vol 05 ◽  
pp. 299-306
Author(s):  
TERENCE G. LANGDON

Processing through the application of severe plastic deformation (SPD) provides a very attractive tool for the production of bulk ultrafine-grained materials. These materials typically have grain sizes in the submicrometer or nanometer ranges and they exhibit high strength at ambient temperature and, if the ultrafine grains are reasonably stable at elevated temperatures, they have a potential for use in superplastic forming operations. Several procedures are now available for applying SPD to metal samples but the most promising are Equal-Channel Angular Pressing (ECAP) and High-Pressure Torsion (HPT). This paper examines the basic principles of ECAP and HPT and describes some of the properties that may be achieved using these processing techniques.


2016 ◽  
Vol 879 ◽  
pp. 1317-1322 ◽  
Author(s):  
Anna Mogucheva ◽  
Diana Yuzbekova ◽  
Tatiana Lebedkina ◽  
Mikhail Lebyodkin ◽  
Rustam Kaibyshev

The paper reports on the effect of severe plastic deformation on mechanical properties of an Al-4.57Mg-0.35Mn-0.2Sc-0.09Zr (in wt. pct.) alloy processed by equal channel angular pressing followed by cold rolling (CR). The sheets of the 5024 alloy with coarse grained (CG) structure exhibited a yield stress (YS) near 410 MPa and an ultimate tensile strength (UTS) of 480 MPa, while the YS and UTS of this material with ultrafine-grained (UFG) structure increased to 530 and 560 MPa, respectively. On the other hand, the elongation to failure decreased by a factor of 2 and 4 after CR and CR following ECAP, respectively. It was shown that dislocation strengthening attributed to extensive CR plays a major role in achieving high strength of this alloy. Besides these macroscopic characteristics, jerky flow caused by the Portevin-Le Chatelier (PLC) instability of plastic deformation was examined. The formation of UFG structure results in a transition from mixed type A+B to pure type B PLC serrations. No such effect on the serrations type was observed after CR.


2008 ◽  
Vol 604-605 ◽  
pp. 97-111 ◽  
Author(s):  
Roberto B. Figueiredo ◽  
Megumi Kawasaki ◽  
Terence G. Langdon

Processing through the application of severe plastic deformation (SPD) provides an opportunity for achieving very significant grain refinement in bulk metals. Since the occurrence of superplastic flow generally requires a grain size smaller than ~10 µm, it is reasonable to anticipate that materials processed by SPD will exhibit superplastic ductilities when pulled in tension at elevated temperatures. This paper summarizes the fundamental principles of SPD processing and describes recent results demonstrating the occurrence of exceptional superplastic flow in these ultrafine-grained materials.


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