Effects of Interaction of (NaPO3)6 and NaH2PO4 on Ca/P of MAO Bio-Ceramic Coating of ZK60 Mg Alloy

2013 ◽  
Vol 745-746 ◽  
pp. 21-27
Author(s):  
Cui Ling Du ◽  
Jing Chen ◽  
Bin Bin Cao ◽  
Lei Xu ◽  
Sheng Lu

Micro-arc oxidation (MAO) process was conducted on ZK60 Mg alloy in a basic biologic electrolyte composed of silicate by addition of (NaPO3)6 and NaH2PO4. The microstructural evolution, phase composition and in vitro corrosion resistance of the coating were investigated by means of scanning electron microscopy (SEM) coupled with an energy dispersive spectrometer (EDS) and X-ray diffraction (XRD). The results revealed that bioactive elements Mg, Ca, P and Si were remained in the bio-ceramic coating which can be prepared in suitable biologic electrolyte. For the interaction of (NaPO3)6 and NaH2PO4 , the Ca/P molar ratio of the coating in the optimized biologic electrolyte reached to 1.24 by L9 (34) orthogonal experiments. Compared with the bare ZK60 Mg alloy, the corrosion resistance of the optimized sample in 37 Ringers solution was improved by 4 orders.

2007 ◽  
Vol 353-358 ◽  
pp. 1733-1736 ◽  
Author(s):  
Fei Chen ◽  
Hai Zhou ◽  
Chen Chen ◽  
Fan Xiu Lu ◽  
Fan Xiu Lu

Oxidation ceramic coating was directly synthesized on LY12 aluminium alloy by micro-arc oxidation (MAO) process in Na2SiO3 electrolyte solution with the Na2WO4-KOH-Na2EDTA addition. The corrosion resistance of the coating was tested using CS300P electrochemical corrosion workshop in 3.5% NaCl solution. Using the scanning electron microscopy (SEM) and X-ray diffraction (XRD), the cross-section microstructure, the surface morphology and the phase structure of the micro-arc oxidation ceramic coating were analyzed. The results showed that the corrosion resistance of the micro-arc oxidation ceramic coating in 3.5% NaCl solution was enhanced remarkably, the corrosion velocity was obviously slowed down. The thickness of micro-arc oxidation ceramic coating was about 11μm. The final phases in the coating were found to be α-Al2O3 and γ-Al2O3. The mechanism of the oxidation ceramic coating formation was investigated too.


2011 ◽  
Vol 312-315 ◽  
pp. 877-881 ◽  
Author(s):  
H.G. Yavuz ◽  
M. Gunyuz ◽  
Isa Metin Ozkara ◽  
Murat Baydogan ◽  
Huseyin Cimenoglu

AZ91 Mg alloy was subjected to the micro arc oxidation process by using different processing parameters. Following oxidation, surface topography and qualitative phase analysis were made by tabletop digital microscopy and X-ray diffraction (XRD) analysis. In order to evaluate the relative corrosion resistance of the samples that were oxidized in different parameters, the samples were immersed in a corrosive solution for 6 days and the weight losses before and after the corrosion tests were compared. Relative corrosion resistance of the samples was evaluated on the basis of surface topography.


2012 ◽  
Vol 259 ◽  
pp. 799-805 ◽  
Author(s):  
Xinyu Ye ◽  
Shu Cai ◽  
Ying Dou ◽  
Guohua Xu ◽  
Kai Huang ◽  
...  

2012 ◽  
Vol 571 ◽  
pp. 38-42
Author(s):  
Shun Qi Zheng ◽  
Li Ping Zhu ◽  
Gui Ru Chang ◽  
Chuang Lu ◽  
Xiao Jing Li

Micro-arc oxidation (MAO) method was used for the surface modification of MB3 magnesium alloy. The morphology feature, phase composition, and chemical composition of the formed ceramic coatings were studied by metallographic microscope, scanning electron microscopy (SEM), XRD, respectively. Drop test has been applied to study the corrosion resistance of MB3 Mg alloy with and without micro-arc oxidation treatment. The present result indicates that, through MAO, ceramic coatings were in-situ fabricated on the surface of MB3 Mg alloy, the micro-arc oxidation coating is relatively dense and uniform, maximum thickness is more than 97μm. The dominant phase of the coating is spinal Mg2SiO4 (Forsterite) and dissociative MgO (Periclase). Drop test shows that after oxidation the corrosion resistance of MB3 Mg alloy is greatly improved.


2011 ◽  
Vol 685 ◽  
pp. 367-370 ◽  
Author(s):  
Min Qi ◽  
Da Yi Yang ◽  
Jing Ying Zhang ◽  
Hong Jun Ai

In order to improve the osteoblast growth and bacteria resistance, Zn-containing hydroxyapatite (Zn-HA) and titanium oxide (TiO2) composite coatings were prepared to improve binding between coating and Ti substrate. TiO2 film was prepared on the surface of Ti by micro-arc oxidation (MAO) and Zn-HA coating was deposited on TiO2 using sol–gel technique. Phase structure, composition and microstructure of the surface coatings were analyzed by X-ray diffraction (XRD) and Energy Dispersive Spectrometer (EDS), respectively. The adhesion strength between the coatings with different Zn content was measured by tensile testing. The results showed that there was no significant influence of Zn content on adhesion strength between coating and Ti substrate.


2022 ◽  
pp. 088532822110492
Author(s):  
Zhenbao Zhang ◽  
Xirao Sun ◽  
Jingxin Yang ◽  
Chengyue Wang

Magnesium (Mg) alloy with good mechanical properties and biodegradability is considered as one of the ideal bone repair materials. However, the rapid corrosion of Mg-based metals can pose harm to the function of an implant in clinical applications. In this study, micro-arc oxidation coating was prepared on the surface of the Mg–Ca matrix, then the chitosan and mineralized collagen (nano-hydroxyapatite/collagen; nHAC) were immobilized on the surface of the MAO/Mg–Ca matrix to construct the CS-nHAC/Mg–Ca composites of different component proportions (the ratio of CS to nHAC is 2:1, 1:1, and 1:2, respectively). The corrosion resistance, osteogenic activity, and angiogenic ability were extensively investigated. The results indicated that the CS-nHAC reinforcement materials can improve the corrosion resistance of the Mg matrix significantly and promote the proliferation and adhesion of mouse embryo osteoblast precursor cells (MC3T3-E1) and human umbilical vein endothelial cells (HUVECs). In addition, the CS-nHAC/Mg–Ca composites can not only promote the alkaline phosphatase (ALP) activity and extracellular matrix mineralization of MC3T3-E1 cells but also enhance the migration motility and vascular endothelial growth factor (VEGF) expression of HUVECs. Meanwhile, the 2CS-1nHAC/Mg–Ca composite exhibited the optimum function characteristics compared with other samples. Therefore, considering the improvement of corrosion resistance and biocompatibility, the CS-nHAC/Mg–Ca composites are expected to be a promising orthopedic implant.


Author(s):  
Jie Teng ◽  
Zili Xu ◽  
Jinlong Su ◽  
Yuan Li

Abstract In this study, hydroxyapatite-reinforced ZK60 Mg alloybased composites were fabricated via a powder metallurgy route. The mechanical properties of these composites were studied by compressive tests and hardness tests. The in-vitro corrosion behavior was also investigated using immersion testing and electrochemical measurement. The influence of hydroxyapatite content on the mechanical properties and invitro corrosion behavior was evaluated. The microstructure and corrosion morphology were characterized by means of X-ray diffraction, optical and scanning electron microscopy. The results showed that the composite materials with 10 wt.% hydroxyapatite exhibited a better combination of mechanical strength and corrosion resistance. Compared with ZK60 alloy, the addition of 10 wt.% hydroxyapatite resulted in an increase in corrosion resistance by 38.6%.


Metals ◽  
2016 ◽  
Vol 6 (12) ◽  
pp. 308 ◽  
Author(s):  
Aibin Ma ◽  
Fumin Lu ◽  
Qi Zhou ◽  
Jinghua Jiang ◽  
Dan Song ◽  
...  

2019 ◽  
Vol 53 (19) ◽  
pp. 2661-2673 ◽  
Author(s):  
Balraj Singh ◽  
Gurpreet Singh ◽  
Buta Singh Sidhu

Magnesium (Mg) and its alloys are promising candidates for biodegradable bio-implants. However, the excessive corrosion in the physiological environment and subsequent decline in the mechanical integrity of Mg and its alloys have limited their utility as biomaterials. In the present study, an attempt has been made to improve the corrosion resistance of Mg alloy ZK60 plasma sprayed with tantalum (Ta)-reinforced hydroxyapatite coating. The experiment was conducted with three varied levels, i.e. 10, 20 and 30 weight percent (wt%) of Ta-content in hydroxyapatite coating. The coatings were characterized and in vitro corrosion behaviour was investigated by electrochemical measurements in Ringer's solution along with the analysis of surface properties. The corrosion resistance of the Mg alloy increased with the incremental increase in Ta reinforcement in hydroxyapatite coating. An increase in the protection efficiency was analysed for the Ta-reinforced hydroxyapatite coatings (∼10%, 18% and 23% for hydroxyapatite-10Ta, hydroxyapatite-20Ta and hydroxyapatite-30Ta, respectively) as compared to the pure hydroxyapatite coating. The hydroxyapatite coating effectively increased the surface hardness of the Mg alloy and Ta reinforcement further enhanced it. Surface roughness decreased with the incremental increase in Ta-content in hydroxyapatite coating. Wettability analysis revealed the hydrophilic nature of pure hydroxyapatite and Ta-reinforced hydroxyapatite coatings. The results of the study suggest that the proposed Ta reinforcement in hydroxyapatite is potentially important for biodegradable Mg bio-implants.


2014 ◽  
Vol 960-961 ◽  
pp. 143-147
Author(s):  
Jun Zhao ◽  
Jian Jun Xi ◽  
Zhi Gang Wang ◽  
Chun Ping Zhao

Ceramic coatings were prepared on ZM5 magnetism substrate by micro-arc oxidation method with and without magnetism filed in silicate electrolyte. The morphology of the MAO coatings was investigated by scanning electron microscope (SEM). The friction coefficient of the MAO coatings prepared with magnetism is about 0.2 and more stable than the coatings prepared without magnetism. The polarization test indicated that the coating prepared with magnetism has better corrosion resistance.


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