Effects of Technological Parameters on Surface Characteristics in Face Milling

2017 ◽  
Vol 261 ◽  
pp. 285-292 ◽  
Author(s):  
Gyula Varga ◽  
János Kundrák
Keyword(s):  
Surface Roughness ◽  
Cutting Speed ◽  
Surface Characteristics ◽  
Face Milling ◽  
Roughness Parameters ◽  
Technological Parameters ◽  
3D Surface Roughness ◽  
High Level ◽  
2D And 3D ◽  
Further Development

The experimental and theoretic examination of conventional manufacturing procedures continue to be a topic of modern research. It is assisted, to a great extent, by the spread and the possibility of the application of high level software and more accurate measuring equipment. The research results obtained by the use of new equipment can open new ways for further development of conventional manufacturing procedures and their more intensive, more productive application. In this paper, an experimental method is used for examination of the surface features (e.g. flatness, 2D and 3D surface roughness parameters) of face milled aluminium parts. The aim of experiments was to determine the effect of change of the technological parameters (feed rate and cutting speed) on flatness and surface roughness features in of face milling of aluminium parts.

EVALUATION OF SURFACE ROUGHNESS PRODUCED BY NANOCUTTING COPPER STRUCTURE USING A LEAST SQUARE MEAN METHOD

2019 ◽  
Vol 27 (01) ◽  
pp. 1950081 ◽  
Author(s):  
CHUNHUI JI ◽  
SHUANGQIU SUN ◽  
BIN LIN ◽  
TIANYI SUI
Keyword(s):  
Surface Roughness ◽  
Cutting Speed ◽  
Least Square ◽  
Depth Of Cut ◽  
Real Surface ◽  
Roughness Parameters ◽  
Machined Surface ◽  
Surface Roughness Parameters ◽  
3D Surface ◽  
3D Surface Roughness

This work performed molecular dynamic simulations to study the 2D profile and 3D surface topography in the nanometric cutting process. The least square mean method was used to model the evaluation criteria for the surface roughness at the nanometric scale. The result showed that the cutting speed was the most important factor influencing the spacing between the peaks, the sharpness of the peaks, and the randomness of the profile. The plastic deformation degree of the machined surface at the nanometric scale was significantly influenced by the cutting speed and depth of cut. The 2D and 3D surface roughness parameters exhibited a similar variation tendency, and the parameters Ra and Rq tended to increase gradually with an increase in the cutting speed and a decrease in the depth of cut. Finally, it is concluded that at the nanometric scale, the 3D surface roughness parameters could more accurately reflect the real surface characteristics than the 2D parameters.

scholarly journals The influence of technological parameters on surface roughness during turning and roughness prediction using artificial neutral networks

Mechanik ◽  
2018 ◽  
Vol 91 (10) ◽  
pp. 898-900 ◽  
Author(s):  
Ireneusz Zagórski ◽  
Monika Kulisz ◽  
Tomasz Warda
Keyword(s):  
Neural Network ◽  
Surface Roughness ◽  
Artificial Neural Network ◽  
Aluminum Alloy ◽  
Roughness Parameter ◽  
Cutting Speed ◽  
Roughness Parameters ◽  
Technological Parameters ◽  
Surface Roughness Parameters ◽  
Roughness Prediction

The purpose of this investigation was to determine whether and to what extent the technological parameters of turning (feed, cutting speed) affect selected surface roughness parameters of aluminum alloy EN-AW 7075 (AlZn5.5MgCu). The principal findings indicate a significant impact of feed and show on the surface roughness and simultaneously show that cutting speed has no effect on the value of surface roughness parameters under investigation. An artificial neural network was employed to evaluate the prediction of surface roughness parameter Rz in turning.

Technological Assessment in Machining of CuSn10-C Powder Parts

2019 ◽  
Vol 799 ◽  
pp. 116-121
Author(s):  
Viktors Mironovs ◽  
Pavels Stankevics ◽  
Janis Lungevics ◽  
Gunars Lignickis
Keyword(s):  
Surface Roughness ◽  
Measurement Techniques ◽  
Cutting Speed ◽  
Depth Of Cut ◽  
Roughness Measurement ◽  
Technological Parameters ◽  
Satisfactory Performance ◽  
3D Surface Roughness ◽  
Technological Assessment

The main objective of this paper was to investigate machinability and technological assessment of powder metallurgy (PM) parts, especially bushings made by PM process. The bushings are made of CuSn10-C powder. Machining of the PM bushings was performed under various technological parameters, such as a cutting speed, a depth of cut and a feed. The main objective was to achieve or improve surface roughness (Sa – 0.3 to 0.6 μm) of machined bushing. Surface roughness is one of the main parameters, in result of which satisfactory performance of the bushing is achieved. The values of technological parameters were changed starting from the suggested technological parameters by a tool manufacturer and were further modified on step-by-step basis by evaluation of surface roughness of each machined PM bushing. Moreover, for evaluation and characterization of surface roughness not only 2D profile roughness measurements were used, but also 3D surface roughness measurement methodologies were used additionally allowing to investigate correlation between these two types measurement techniques. The results showed that technological assessment might be achieved in several ways not only by one best result.

scholarly journals ANALYSIS OF GEOMETRIC FEATURES OF THE 316L STEEL SURFACE AFTER DIFFERENT SURFACE TREATMENT METHODS

2016 ◽  
Vol 2 (1) ◽  
pp. 73-79
Author(s):  
Mariusz Kłonica
Keyword(s):  
Surface Roughness ◽  
Steel Surface ◽  
Geometric Features ◽  
Roughness Parameters ◽  
Functional Attributes ◽  
3D Surface Roughness ◽  
Measuring Techniques ◽  
316L Steel ◽  
2D And 3D ◽  
Intensive Development

The paper presents the selected results of surface quality. The selected 2D and 3D surface roughness parameters are analyzed. An intensive development of various surface topography measuring techniques allows the prediction of the functional attributes of the surface and also evaluation of its quality. The measurement strategy highly influences the results of the evaluation of surface roughness. Finally, some general conclusions are given.

scholarly journals Study on Fabric Surface Roughness and its Influence on Worsted Fabric Abrasion Resistance

2015 ◽  
Vol 10 (4) ◽  
pp. 155892501501000
Author(s):  
Sara Asghari Mooneghi ◽  
S. Mohammad Hosseini Varkiyani ◽  
Siamak Saharkhiz
Keyword(s):  
Surface Roughness ◽  
Statistical Analysis ◽  
Abrasion Resistance ◽  
Three Dimensional ◽  
Two Dimensional ◽  
Roughness Parameters ◽  
3D Surface Roughness ◽  
Strong Linear Correlation ◽  
Fabric Surface ◽  
2D And 3D

Surface roughness is of paramount importance in predicting tactile properties of fabrics. This study aimed at investigating surface roughness and the effect of this property on the abrasion resistance of worsted fabrics. Nine different groups of worsted fabrics were produced. The fabrics had three weave types and three areal densities. A non-contact laser based system was developed to scan the surface of the fabrics. In order to extract the surface roughness profile, a new method of data analysis was presented. Several two dimensional (2D) and three dimensional (3D) roughness parameters were introduced and calculated. Statistical analysis proved that the effect of weave type and weft density was significant on all of the 2D and 3D surface roughness parameters at a confidence range of 95%. However, the 3D parameters provided the surface roughness with just one number in comparison with the 2D ones (warp and weft directions). Therefore, the 3D parameters provided a better indication for the surface roughness which had the effect of both warp and weft directions. Results showed that there was a strong linear correlation between the abrasion resistance and the 3D roughness parameters.

Possible examinations of stone machining focused on the relationship between technological parameters and surface quality

2013 ◽  
Vol 4 (1) ◽  
pp. 63-68 ◽  
Author(s):  
Zs. Kun ◽  
I. G. Gyurika
Keyword(s):  
Surface Roughness ◽  
Metal Cutting ◽  
Cutting Speed ◽  
Theoretical Background ◽  
Motion Path ◽  
Depth Of Cut ◽  
Manufacturing Cost ◽  
Technological Parameters ◽  
The Relationship ◽  
Manufacturing Time

Abstract The stone products with different sizes, geometries and materials — like machine tool's bench, measuring machine's board or sculptures, floor tiles — can be produced automatically while the manufacturing engineer uses objective function similar to metal cutting. This function can minimise the manufacturing time or the manufacturing cost, in other cases it can maximise of the tool's life. To use several functions, manufacturing engineers need an overall theoretical background knowledge, which can give useful information about the choosing of technological parameters (e.g. feed rate, depth of cut, or cutting speed), the choosing of applicable tools or especially the choosing of the optimum motion path. A similarly important customer's requirement is the appropriate surface roughness of the machined (cut, sawn or milled) stone product. This paper's first part is about a five-month-long literature review, which summarizes in short the studies (researches and results) considered the most important by the authors. These works are about the investigation of the surface roughness of stone products in stone machining. In the second part of this paper the authors try to determine research possibilities and trends, which can help to specify the relation between the surface roughness and technological parameters. Most of the suggestions of this paper are about stone milling, which is the least investigated machining method in the world.

Evaluation of Process Parameters in Machining of AA6063 Alloy

2018 ◽  
Vol 1148 ◽  
pp. 109-114
Author(s):  
M. Balaji ◽  
C.H. Nagaraju ◽  
V.U.S. Vara Prasad ◽  
R. Kalyani ◽  
B. Avinash
Keyword(s):  
Surface Roughness ◽  
Regression Analysis ◽  
Process Parameters ◽  
Single Channel ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Depth Of Cut ◽  
Roughness Parameters ◽  
Surface Roughness Parameters ◽  
Aa6063 Alloy

The main aim of this work is to analyse the significance of cutting parameters on surface roughness and spindle vibrations while machining the AA6063 alloy. The turning experiments were carried out on a CNC lathe with a constant spindle speed of 1000rpm using carbide tool inserts coated with Tic. The cutting speed, feed rate and depth of cut are chosen as process parameters whose values are varied in between 73.51m/min to 94.24m/min, 0.02 to 0.04 mm/rev and 0.25 to 0.45 mm respectively. For each experiment, the surface roughness parameters and the amplitude plots have been noted for analysis. The output data include surface roughness parameters (Ra,Rq,Rz) measured using Talysurf and vibration parameter as vibration amplitude (mm/sec) at the front end of the spindle in transverse direction using single channel spectrum analyzer (FFT).With the collected data Regression analysis is also performed for finding the optimum parameters. The results show that significant variation of surface irregularities and vibration amplitudes were observed with cutting speed and feed. The optimum cutting speed and feed from the regression analysis were 77.0697m/min and 0.0253mm/rev. for the minimum output parameters. No significant effect of depth of cut on output parameters is identified.

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