Analysis of the 355 Aluminium Alloy Microstructure for Application in Thixoforming

2019 ◽  
Vol 285 ◽  
pp. 277-282
Author(s):  
Leandro Cássio de Paula ◽  
Shun Tokita ◽  
Kota Kadoi ◽  
Hiroshige Inoue ◽  
Eugênio José Zoqui

The 355 aluminium alloy is known to have excellent thermodynamic characteristics that render it suitable as a raw material for rheocasting and thixoforming. However, besides the controllable transition from solid to liquid phase, the refined microstructure required in the semisolid range is one of the key factors with a strong influence on the rheology of the material. This paper intends to analyse the in situ behaviour of the microstructure, in terms of morphological change, using high-temperature laser scanning confocal microscopy. The 355 alloy was prepared via conventional casting, and refined with a 30-s exposition via ultrasonic melt treatment (UST - 20 Hz, 2 kW). The material was reheated up to the thixoforming target temperature of 595 °C at which it was maintained for 0, 30, 60, 90, and 120 s, after which all the samples were cooled in water. The samples subjected to UST prior to the heat treatment were more refined in terms of microstructural evolution; they exhibited reduction in grain size (~107 ± 16 μm), smallest primary phase particle size (~81 ± 7 μm), and high circularity shape factor (~0.59 ± 0.19 μm). In situ observation methods were employed to analyse evolution mechanisms such as Ostwald ripening and coalescence.

2004 ◽  
Vol 842 ◽  
Author(s):  
Seiji Miura ◽  
Hiroyuki Okuno ◽  
Kenji Ohkubo ◽  
Tetsuo Mohri

ABSTRACTIn-situ observation of the formation and disappearance of the surface relief associated with the twinning during the order-disorder transitions among CuAu-I (L10), CuAu-II (PAP) and disordered fcc phases was conducted using Confocal Scanning Laser Microscopy equipped with a gold image furnace. The Retro effect was confirmed in poly-crystal samples, however no evidence was found in single-crystal samples. Also observed in poly-crystal samples are that the disordering temperature detected by the disappearing of relieves is different from grain to grain, and that grain boundary cracking alleviates the Retro effect. The observed phenomena were explained based on the crystallographic orientation relationship among grains investigated by FESEM/EBSD in terms of the elastic strain effect around grain boundaries induced by transition. It was confirmed that in each grain the surface relieves correspond to a set of two {011} planes having a <100> axis perpendicular to both planes in common. It was also found that the larger the average strain of two neighboring grains is, the lower the transition temperature. This observation was explained by the stress effect on the stability of a phase.


2016 ◽  
Vol 256 ◽  
pp. 63-68
Author(s):  
Davi Munhoz Benati ◽  
Kazuhiro Ito ◽  
Kazuyuki Kohama ◽  
Hajime Yamamoto ◽  
Eugênio José Zoqui

Fe-2.5C-1.5Si gray cast iron evaluated in previous works exhibited promising potential as semisolid raw material presenting low levels of maximum stress and viscosity, similar to Al-Si alloys. This work is intended to investigate phase transformations and liquid phase formation for the Fe-2.5C-1.5Si gray cast iron in order to understand the performance of the alloy during the semisolid processing. Thus in situ heating experiments via high temperature laser scanning confocal microscopy were performed to analyze the solid-to-liquid transition. At room temperature alloy presented a matrix of pearlite and ferrite with type D flake graphite. During the heating process the main transformations observed were graphite precipitation on the austenite grain boundaries, graphite precipitates and flakes graphite growing and coarsening with the increasing of temperature and the beginning of melt around 1140°C. Coarsened flakes at high temperatures resulted in a liquid continuous network after melting, thereby the liquid phase was formed surrounding and wetting homogeneously the solid phase. This favors the detachment of grains from each other and leads to the intended solid globules immersed in liquid.


2008 ◽  
Vol 580-582 ◽  
pp. 21-24 ◽  
Author(s):  
Hidenori Terasaki ◽  
Yuichi Komizo ◽  
Fumihiro Nishino ◽  
Masahiko Ikeda

Microstructure formation of CP-Ti and TiB reinforced titanium were in-situ observed during the thermal cycle simulated for Tungsten Inert Gas (TIG) welding, by using laser scanning confocal microscopy. Under the in-situ observation of TiB reinforced titanium, heterogeneous nucleation of α-phase at inclusion was clearly detected and plate growth was shown in high timeresolution. Furthermore, it was observed that grain boundary of β -phase was pinned by the inclusions. Microstructure difference between pure and TiB reinforced titanium was explained based on those in-situ observations.


Materials ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 1821
Author(s):  
Ting He ◽  
Wei Shi ◽  
Song Xiang ◽  
Chaowen Huang ◽  
Ronald G. Ballinger

The influence of AlFeSi and Mg2Si phases on corrosion behaviour of the cast 6061 aluminium alloy was investigated. Scanning Kelvin probe force microscopy (SKPFM), electron probe microanalysis (EPMA), and in situ observations by confocal laser scanning microscopy (CLSM) were used. It was found that Mg2Si phases were anodic relative to the matrix and dissolved preferentially without significantly affecting corrosion propagation. The AlFeSi phases’ influence on 6061 aluminium alloy local corrosion was greater than that of the Mg2Si phases. The corroded region width reached five times that of the AlFeSi phase, and the accelerating effect was terminated as the AlFeSi dissolved.


1994 ◽  
Vol 16 (1) ◽  
pp. 44-51 ◽  
Author(s):  
Stephen E. Mahoney ◽  
Stephen W. Paddock ◽  
Louis C. Smith ◽  
Dorothy E. Lewis ◽  
Madeleine Duvic

Minerals ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 174 ◽  
Author(s):  
Peter Blistan ◽  
Stanislav Jacko ◽  
Ľudovít Kovanič ◽  
Julián Kondela ◽  
Katarína Pukanská ◽  
...  

A frequently recurring problem in the extraction of mineral resources (especially heterogeneous mineral resources) is the rapid operative determination of the extracted quantity of raw material in a surface quarry. This paper deals with testing and analyzing the possibility of using unconventional methods such as digital close-range photogrammetry and terrestrial laser scanning in the process of determining the bulk density of raw material under in situ conditions. A model example of a heterogeneous deposit is the perlite deposit Lehôtka pod Brehmi (Slovakia). Classical laboratory methods for determining bulk density were used to verify the results of the in situ method of bulk density determination. Two large-scale samples (probes) with an approximate volume of 7 m3 and 9 m3 were realized in situ. 6 point samples (LITH) were taken for laboratory determination. By terrestrial laser scanning (TLS) measurement from 2 scanning stations, point clouds with approximately 163,000/143,000 points were obtained for each probe. For Structure-from-Motion (SfM) photogrammetry, 49/55 images were acquired for both probes, with final point clouds containing approximately 155,000/141,000 points. Subsequently, the bulk densities of the bulk samples were determined by the calculation from in situ measurements by TLS and SfM photogrammetry. Comparison of results of the field in situ measurements (1841 kg∙m−3) and laboratory measurements (1756 kg∙m−3) showed only a 4.5% difference in results between the two methods for determining the density of heterogeneous raw materials, confirming the accuracy of the used in situ methods. For the determination of the loosening coefficient, the material from both large-scale samples was transferred on a horizontal surface. Their volumes were determined by TLS. The loosening coefficient for the raw material of 1.38 was calculated from the resulting values.


2019 ◽  
Vol 9 (1) ◽  
Author(s):  
Hiroyuki Fukuyama ◽  
Ryogo Sawada ◽  
Haruki Nakashima ◽  
Makoto Ohtsuka ◽  
Kyosuke Yoshimi

Abstract MoSiBTiC alloys are promising candidates for next-generation ultrahigh-temperature materials. However, the phase diagram of these alloys has been unknown. We have developed an ultrahigh-temperature thermal analyser based on blackbody radiation that can be used to analyse the melting and solidification of the alloy 67.5Mo–5Si–10B–8.75Ti–8.75 C (mol%). Furthermore, electromagnetic levitation (EML) was used for in-situ observation of solidification and microstructural study of the alloy. On the basis of the results, the following solidification pathway is proposed: Mo solid solution (Moss) begins to crystallize out as a primary phase at 1955 °C (2228 K) from a liquid state, which is followed by a (Moss+TiC) eutectic reaction starting at 1900 °C (2173 K). Molybdenum boride (Mo2B) phase precipitates from the liquid after the eutectic reaction; however, the Mo2B phase may react with the remaining liquid to form Moss and Mo5SiB2 (T2) as solidification proceeds. In addition, T2 also precipitates as a single phase from the liquid. The remaining liquid reaches the (Moss + T2 + TiC) ternary eutectic point at 1880 °C (2153 K), and the (Moss + T2 + Mo2C) eutectic reaction finally occurs at 1720 °C (1993 K). This completes the solidification of the MoSiBTiC alloy.


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