Mechanism of Cavitation Wear of a Low-Friction Composite Coating CrN+WC/C Deposed on Ferritic-Pearlitic P265GH and Austenitic X2CrNi18-9 (304L) Steels

2021 ◽  
Vol 326 ◽  
pp. 61-74
Author(s):  
Tomasz Linek ◽  
Tomasz Tański ◽  
Wojciech Borek ◽  
Adam Nowak

In order to meet the expectations of the global industry in areas such as: energy, heating, aviation, automotive, railway, chemical, petrochemical, oil, gas, river and marine sectors, where material wear processes may occur due to the flow of water gas and steam or their mixtures with various degree of saturation at different pressures, the authors of this article have conducted research on the resistance to cavitation wear of a low-friction composite anti-wear PVD coating in the form of chromium nitride and tungsten carbide (CrN+WC/C) deposited by a physical method on the surface of structural elements in the form of cavitation generators operating in extreme conditions of cavitation wear. Structural elements were examined made of steel with the ferritic-perlitic structure of the P265GH grade and with the austenitic chromium-nickel structure of the X2CrNi18-9 (304L) grade with a protective composite low-friction coating applied onto their surfaces by the Physical Vapour Deposition (PVD) technique, intended for operation in the cavitation wear environment. In order to obtain the results, the investigations of mass loss and roughness profile changes were conducted and the analysis of structural-metallographic morphology changes on the surfaces of structural elements was performed using a scanning electron microscope at voltages accelerating from 5 to 20kV using secondary electrons detection. The results of cavitation wear on the surface of structural elements were obtained using a digital microscope operating in 4K technology with a progressive scanning system.

2013 ◽  
Vol 36 (1-2) ◽  
pp. 45-59 ◽  
Author(s):  
Liqiang Ren ◽  
Zheng Li ◽  
Yuhua Li ◽  
Bin Zheng ◽  
Shibo Li ◽  
...  

Background: Optimizing operational parameters of the digital microscope system is an important technique to acquire high quality cytogenetic images and facilitate the process of karyotyping so that the efficiency and accuracy of diagnosis can be improved.OBJECTIVE: This study investigated the impact of the condenser on cytogenetic image quality and system working performance using a prototype digital microscope image scanning system.Methods: Both theoretical analysis and experimental validations through objectively evaluating a resolution test chart and subjectively observing large numbers of specimen were conducted.Results: The results show that the optimal image quality and large depth of field (DOF) are simultaneously obtained when the numerical aperture of condenser is set as 60%–70% of the corresponding objective. Under this condition, more analyzable chromosomes and diagnostic information are obtained. As a result, the system shows higher working stability and less restriction for the implementation of algorithms such as autofocusing especially when the system is designed to achieve high throughput continuous image scanning.Conclusions: Although the above quantitative results were obtained using a specific prototype system under the experimental conditions reported in this paper, the presented evaluation methodologies can provide valuable guidelines for optimizing operational parameters in cytogenetic imaging using the high throughput continuous scanning microscopes in clinical practice.


2013 ◽  
Vol 334-335 ◽  
pp. 97-104
Author(s):  
Marcin Golabczak ◽  
Philippe Jacquet ◽  
Corinne Nouveau ◽  
Romain Fliti

X38CrMoV5-1 steel is a typical tool steel commonly used in forging and plastic moulding industry for production of ejectors, slides, dies, etc. In plastics moulding a lot of these parts sustain relative movement. Because of this, some seizing or micro-welding may appear, especially when lubrication is not used. For many years, the different types of protective coatings were developed to avoid such problems. Most of the obtained solutions relate to the manufacturing of low friction coatings obtained by different nitriding processes and by CVD or PVD methods. In this article, the friction coefficients and the wear resistances of TiC+a-C:H protective coatings manufactured on X38CrMoV5-1 steel samples by using PVD technology are studied. The investigations are based on tribometer tests in different temperature conditions. The process of deposition of PVD coatings was realized by using multisource, hybrid factory-scale equipment of type URM 079. This equipment allows for deposition of coatings by a physical method. The tribological tests were performed using a precision high temperature tribometer under ambient and high temperature conditions with a steel and corundum balls as a counter-samples. In this paper, the results of these tribological tests are presented. It is shown that the measured friction coefficient of steel samples with PVD coatings is significantly lower than the friction coefficient of uncoated steel. It is also shown that X38CrMoV5-1 steel samples with manufactured TiC+a-C:H coatings are characterized by a very low friction coefficient and high wear resistance.


2019 ◽  
Vol 813 ◽  
pp. 62-67
Author(s):  
Tomasz Linek ◽  
Tomasz Tański ◽  
Wojciech Borek

When designing the individual subassemblies of machines or entire devices one has to draw special attention to the resistance of the elements working there, to tribological damages (mechanical, fatigue, adhesion, abrasion, hydrogen and other damages) as well as to non-tribological damages (corrosion, diffusion, cavitation, erosion, ablation and others). The main purpose of this publication was to examine the influence of the applied CrN+WC/C and WC/C protective coating deposited by PVD (Physical Vapour Deposition) method on the cavitation wear processes of construction elements working in difficult cavitation environment. Two steels were selected for detailed examinations in the conditions of cavitation wear. The first one is P265GH steel commonly used for pressure devices working at elevated temperatures, with a ferritic – pearlitic structure, and the other derives from a group of stainless steels, i.e. chromium – nickel X2CrNi18-9 (304L) steel with an austenitic structure. The tests results obtained allow to conclude that the application of special low – friction protective coatings allows to reduce costs associated with selection of engineering materials for a substrate of constructional elements working in a cavitation wear environment. P265GH steel is 4.5 times cheaper than austenitic chromium – nickel X2CrNi18-9 (304L) steel, and if a CrN+WC/C and WC/C coating is deposited in this case, this considerably extends the working time of such elements in a cavitation environment.


Author(s):  
Richard E. Hartman ◽  
Roberta S. Hartman ◽  
Peter L. Ramos

The action of water and the electron beam on organic specimens in the electron microscope results in the removal of oxidizable material (primarily hydrogen and carbon) by reactions similar to the water gas reaction .which has the form:The energy required to force the reaction to the right is supplied by the interaction of the electron beam with the specimen.The mass of water striking the specimen is given by:where u = gH2O/cm2 sec, PH2O = partial pressure of water in Torr, & T = absolute temperature of the gas phase. If it is assumed that mass is removed from the specimen by a reaction approximated by (1) and that the specimen is uniformly thinned by the reaction, then the thinning rate in A/ min iswhere x = thickness of the specimen in A, t = time in minutes, & E = efficiency (the fraction of the water striking the specimen which reacts with it).


Author(s):  
C.J. Stuart ◽  
B.E. Viani ◽  
J. Walker ◽  
T.H. Levesque

Many techniques of imaging used to characterize petroleum reservoir rocks are applied to dehydrated specimens. In order to directly study behavior of fines in reservoir rock at conditions similar to those found in-situ these materials need to be characterized in a fluid saturated state.Standard light microscopy can be used on wet specimens but depth of field and focus cannot be obtained; by using the Tandem Scanning Confocal Microscope (TSM) images can be produced from thin focused layers with high contrast and resolution. Optical sectioning and extended focus images are then produced with the microscope. The TSM uses reflected light, bulk specimens, and wet samples as opposed to thin section analysis used in standard light microscopy. The TSM also has additional advantages: the high scan speed, the ability to use a variety of light sources to produce real color images, and the simple, small size scanning system. The TSM has frame rates in excess of normal TV rates with many more lines of resolution. This is accomplished by incorporating a method of parallel image scanning and detection. The parallel scanning in the TSM is accomplished by means of multiple apertures in a disk which is positioned in the intermediate image plane of the objective lens. Thousands of apertures are distributed in an annulus, so that as the disk is spun, the specimen is illuminated simultaneously by a large number of scanning beams with uniform illumination. The high frame speeds greatly simplify the task of image recording since any of the normally used devices such as photographic cameras, normal or low light TV cameras, VCR or optical disks can be used without modification. Any frame store device compatible with a standard TV camera may be used to digitize TSM images.


Author(s):  
Jun Jiao

HREM studies of the carbonaceous material deposited on the cathode of a Huffman-Krätschmer arc reactor have shown a rich variety of multiple-walled nano-clusters of different shapes and forms. The preparation of the samples, as well as the variety of cluster shapes, including triangular, rhombohedral and pentagonal projections, are described elsewhere.The close registry imposed on the nanotubes, focuses attention on the cluster growth mechanism. The strict parallelism in the graphitic separation of the tube walls is maintained through changes of form and size, often leading to 180° turns, and accommodating neighboring clusters and defects. Iijima et. al. have proposed a growth scheme in terms of pentagonal and heptagonal defects and their combinations in a hexagonal graphitic matrix, the first bending the surface inward, and the second outward. We report here HREM observations that support Iijima’s suggestions, and add some new features that refine the interpretation of the growth mechanism. The structural elements of our observations are briefly summarized in the following four micrographs, taken in a Hitachi H-8100 TEM operating at an accelerating voltage of 200 kV and with a point-to-point resolution of 0.20 nm.


Author(s):  
Judith M. Brock ◽  
Max T. Otten

A knowledge of the distribution of chemical elements in a specimen is often highly useful. In materials science specimens features such as grain boundaries and precipitates generally force a certain order on mental distribution, so that a single profile away from the boundary or precipitate gives a full description of all relevant data. No such simplicity can be assumed in life science specimens, where elements can occur various combinations and in different concentrations in tissue. In the latter case a two-dimensional elemental-distribution image is required to describe the material adequately. X-ray mapping provides such of the distribution of elements.The big disadvantage of x-ray mapping hitherto has been one requirement: the transmission electron microscope must have the scanning function. In cases where the STEM functionality – to record scanning images using a variety of STEM detectors – is not used, but only x-ray mapping is intended, a significant investment must still be made in the scanning system: electronics that drive the beam, detectors for generating the scanning images, and monitors for displaying and recording the images.


2003 ◽  
Vol 70 ◽  
pp. 201-212 ◽  
Author(s):  
Hideaki Nagase ◽  
Keith Brew

The tissue inhibitors of metalloproteinases (TIMPs) are endogenous inhibitors of the matrix metalloproteinases (MMPs), enzymes that play central roles in the degradation of extracellular matrix components. The balance between MMPs and TIMPs is important in the maintenance of tissues, and its disruption affects tissue homoeostasis. Four related TIMPs (TIMP-1 to TIMP-4) can each form a complex with MMPs in a 1:1 stoichiometry with high affinity, but their inhibitory activities towards different MMPs are not particularly selective. The three-dimensional structures of TIMP-MMP complexes reveal that TIMPs have an extended ridge structure that slots into the active site of MMPs. Mutation of three separate residues in the ridge, at positions 2, 4 and 68 in the amino acid sequence of the N-terminal inhibitory domain of TIMP-1 (N-TIMP-1), separately and in combination has produced N-TIMP-1 variants with higher binding affinity and specificity for individual MMPs. TIMP-3 is unique in that it inhibits not only MMPs, but also several ADAM (a disintegrin and metalloproteinase) and ADAMTS (ADAM with thrombospondin motifs) metalloproteinases. Inhibition of the latter groups of metalloproteinases, as exemplified with ADAMTS-4 (aggrecanase 1), requires additional structural elements in TIMP-3 that have not yet been identified. Knowledge of the structural basis of the inhibitory action of TIMPs will facilitate the design of selective TIMP variants for investigating the biological roles of specific MMPs and for developing therapeutic interventions for MMP-associated diseases.


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