scholarly journals Production Efficiency Improvement by Using <i>Tecnomatix</i> Simulation Software and RPWM Line Balancing Technique: A Case Study

2019 ◽  
Vol 09 (04) ◽  
pp. 809-820
Author(s):  
Md. Sadekul Islam ◽  
Shipra Sarker ◽  
Mahmud Parvez
2015 ◽  
Vol 778 ◽  
pp. 240-244
Author(s):  
Ketsada Khamwiset ◽  
Suksan Prombanpong

The purpose of this paper is to demonstrate an efficiency improvement of assembly line by through line balancing method. By reducing lost time in assembly line caused working time each station does not equal. There was a wait time between work stations. As a result, the effectiveness and efficiency of the assembly line low. Will be affected the delivery of product to customers is not enough or back order. In addition, calculation of line balancing is demonstrated. One of the actual manual assembly lines will be through as a case study. It is found that after improvement line balance efficiency is increased from 63.62 to 89.52 percent with the efficiency improvement of 25.9 percent.


2020 ◽  
Vol 12 (24) ◽  
pp. 10686
Author(s):  
Mona Abouhamad ◽  
Metwally Abu-Hamd

The objective of this paper is to apply the life cycle assessment methodology to assess the environmental impacts of light steel framed buildings fabricated from cold formed steel (CFS) sections. The assessment covers all phases over the life span of the building from material production, construction, use, and the end of building life, in addition to loads and benefits from reuse/recycling after building disposal. The life cycle inventory and environmental impact indicators are estimated using the Athena Impact Estimator for Buildings. The input data related to the building materials used are extracted from a building information model of the building while the operating energy in the use phase is calculated using an energy simulation software. The Athena Impact Estimator calculates the following mid-point environmental measures: global warming potential (GWP), acidification potential, human health potential, ozone depletion potential, smog potential, eutrophication potential, primary and non-renewable energy (PE) consumption, and fossil fuel consumption. The LCA assessment was applied to a case study of a university building. Results of the case study related to GWP and PE were as follows. The building foundations were responsible for 29% of the embodied GWP and 20% of the embodied PE, while the CFS skeleton was responsible for 30% of the embodied GWP and 49% of the embodied PE. The production stage was responsible for 90% of the embodied GWP and embodied PE. When benefits associated with recycling/reuse were included in the analysis according to Module D of EN 15978, the embodied GWP was reduced by 15.4% while the embodied PE was reduced by 6.22%. Compared with conventional construction systems, the CFS framing systems had much lower embodied GWP and PE.


2011 ◽  
Vol 421 ◽  
pp. 250-253
Author(s):  
Hu Zhu ◽  
Xiao Guang Yang

To lay the foundation of the automation for line heating forming, a method for heating path generation and simulation for ship plate steel base on STL mode was proposed in this paper. The line heating path was generated by slicing the STL model of the steel plate using a series of planes, and the models of the heating equipment of ship plate steel were build, and the heating process of ship plate steel can be simulated by inputting the models of the heating equipment into the simulation system that was built by using VC++ and OpenGL. The case study shows that the method can primely solve the inconvenient of manual heating and the whole heating process can be observed by the simulation so that the heating process can be made a reasonable monitoring, and the heating path generation and simulation software are runs stably and reliably.


2018 ◽  
Vol 204 ◽  
pp. 02009 ◽  
Author(s):  
Dani Yuniawan ◽  
P.P Aang Fajar ◽  
Samsudin Hariyanto ◽  
Romi Setiawan

Currently Mergan 4-way intersection is one of intersection that have most traffic dense in Malang City, East Java - Indonesia. This research implement simulation method in order to give several solution option to manage the traffic queue in Mergan 4-way intersection. Simulation method is conducted with several phase, from problem identification up to verification and validation also scenario simulation. Arena Simulation software v.14 is chosen as the tool to modeling the traffic queue line. The research outcome give several solution through Traffic Light 2 simulation scenario. With this simulation scenario, the traffic flow system simulation can be run with fewer queues of vehicles.


2018 ◽  
Vol 203 ◽  
pp. 03005
Author(s):  
Idzham Fauzi Mohd Ariff ◽  
Mardhiyah Bakir

A dynamic simulation model was developed, calibrated and validated for a petrochemical plant in Terengganu, Malaysia. Calibration and validation of the model was conducted based on plant monitoring data spanning 3 years resulting in a model accuracy (RMSD) for effluent chemical oxygen demand (COD), ammoniacal nitrogen (NH3-N) and total suspended solids (TSS) of ±11.7 mg/L, ±0.52 mg/L and ± 3.27 mg/L respectively. The simulation model has since been used for troubleshooting during plant upsets, planning of plant turnarounds and developing upgrade options. A case study is presented where the simulation model was used to assist in troubleshooting and rectification of a plant upset where ingress of a surfactant compound resulted in high effluent TSS and COD. The model was successfully used in the incident troubleshooting activities and provided critical insights that assisted the plant operators to quickly respond and bring back the system to normal, stable condition.


Water Policy ◽  
2018 ◽  
Vol 21 (1) ◽  
pp. 49-72 ◽  
Author(s):  
Jiazhong Zheng ◽  
Weiguang Wang ◽  
Dan Chen ◽  
Xinchun Cao ◽  
Wanqiu Xing ◽  
...  

Abstract A coordinated nexus of agricultural resources is vital to achieve food security and sustainable development in China. Comprehensively considering the water–energy–food nexus as well as the external environment, this study adopts a three-stage data envelopment analysis (DEA) modelling evaluation method to assess the agricultural production efficiency (APE) of seven provinces in the middle and lower reaches of the Yangtze River (MLYR) during 1996–2015. The results show that the three-stage DEA modelling evaluation method reveals real APE and is considered to be a better quantitative method than conventional approaches. A gradually widening range of APE is an important challenge for this region. Significantly, this region generates huge demands for agricultural resources. Moreover, regional emissions of greenhouse gases (GHG) decreased from 34.20 million tons standard coal in 1996 to 32.11 million tons standard coal in 2015, though APE has continued to decrease by 2.56% in the past two decades. In general, the management and technology levels should be improved simultaneously, even though specific opportunities for APE improvement vary across provinces in MLYR. However, understanding the temporal and spatial variation of APE along with the WEF nexus from a production-based insight is a vital step toward appropriately targeted policy making for nationwide resources savings and emissions reduction.


2019 ◽  
Vol 135 ◽  
pp. 04056 ◽  
Author(s):  
Galimkair Mutanov ◽  
Sayabek Ziyadin

The article discusses the relevance of the problem of energy efficiency of industrial enterprises, along with increasing environmental safety of production and increasing social responsibility. The technique of estimation of production efficiency and its influence in management of ecological system on the basis of energy-entropy method is considered. Relevant questions are: improvement of the universal principles of energy efficiency in specific sectors and to develop tools of economic analysis energy infrastructure of industrial enterprises on the basis of the energy-entropy method using various ratios and find new ways of efficient use of energy. The purpose of this article is to develop new methods for assessing the efficiency of production and management. The problem is largely actualized by the fact that at present the question of assessing the effectiveness of energy systems management.


2016 ◽  
Vol 78 (7) ◽  
Author(s):  
Cheng Ying, Nyeoh ◽  
Hasnida Ab-Samat ◽  
Shahrul Kamaruddin

Facility layout design has an important function in manufacturing systems because it affects manufacturing costs, work in progress, lead times, and production output. This study presents facility layout designs for multi-product and small-lot-sized production lines. This research focuses on the development and analysis of layout alternatives on the basis of performance measures and aims to improve production efficiency. Thus, the tools and techniques available for the layout designed were investigated. Related data were collected, and alternative layouts were developed using the WITNESS simulation software. Finally, the alternative layouts were ana1yzed and evaluated using the analytic hierarchy process to identify the best possible layout. Two important parameters observed in the alternative layouts: the ability to produce a desired output and the flexibility of each layout coherent with the fluctuation of product demands in the industry. Results from analysis shows that suggested Model 3 with the combination of flow line and job shop configurations is the most suitable layout. This model has the highest machine utilization rate and the highest labour utilization rate yet requires only 21 operators, the lowest number of workers. For future work, this type of layout should be tested with different variation in lot sizes.


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