Aluminum Foam Applications for Impact Energy Absorbing Structures

1997 ◽  
Author(s):  
L. Lorenzi ◽  
A. Fuganti ◽  
E. Todaro ◽  
E. Fossat
2012 ◽  
Vol 94 (2) ◽  
pp. 423-430 ◽  
Author(s):  
Jovan Obradovic ◽  
Simonetta Boria ◽  
Giovanni Belingardi

2015 ◽  
Vol 12 (1) ◽  
pp. 23-28 ◽  
Author(s):  
Adik Yadao ◽  
R. S. Hingole

Today’s car is one of the most important things in everyone’s life .Every person wants to have his or her own car but the question that arises in each buyer’s mind is whether the vehicle is safe enough to spend so much of money so it is the responsibility of an mechanical engineer to make the vehical comfortable and at the Same time safer. Now a days automakers are coming with various energy absorbing devices such as crush box, door beams etc. this energy absorbing device s prove to be very useful in reducing the amount force that is being transmitted to the occupant. In this we are using impact energy absorber in efficient manner as compare to earlier. The various steps involved in this project starting from developing the cad model of this inner impact energy absorber using the CAD software CATIA V5 R19. Then pre-processing is carried out in HYPERMESH 11.0 which includes assigning material, properties, boundary conditions such as contacts, constraints etc. LS-DYNA971 is used as a solver and LS-POST is used for the post processing and results obtained are compared to the standards. By carrying out this idea it has been observed that there is a considerable amount of energy that is being absorbed by this energy-absorbing device. Along with this energy absorption, the intrusion in passenger compartment is also reduced by considerable amount. So for safer and comfortable car with inner impact energy absorber is one of the best options available. This will get implement by this research work.


Materials ◽  
2019 ◽  
Vol 12 (9) ◽  
pp. 1445 ◽  
Author(s):  
Minzu Liang ◽  
Xiangyu Li ◽  
Yuliang Lin ◽  
Kefan Zhang ◽  
Fangyun Lu

Experimental and numerical analyses were carried out to reveal the behaviors of two-layer graded aluminum foam materials for their dynamic compaction under blast loading. Blast experiments were conducted to investigate the deformation and densification wave formation of two-layer graded foams with positive and negative gradients. The shape of the stress waveform changed during the propagation process, and the time of edge rising was extended. Finite element models of two-layer graded aluminum foam were developed using the periodic Voronoi technique. Numerical analysis was performed to simulate deformation, energy absorption, and transmitted impulse of the two-layer graded aluminum foams by the software ABAQUS/Explicit. The deformation patterns were presented to provide insights into the influences of the foam gradient on compaction wave mechanisms. Results showed that the densification wave occurred at the blast end and then gradually propagated to the distal end for the positive gradient; however, compaction waves simultaneously formed in both layers and propagated to the distal end in the same direction for the negative gradient. The energy absorption and impulse transfer were examined to capture the effect of the blast pressure and the material gradient. The greater the foam gradient, the more energy dissipated and the more impulse transmitted. The absorbed energy and transferred impulse are conflicting objectives for the blast resistance capability of aluminum foam materials with different gradient distributions. The results could help in understanding the performance and mechanisms of two-layer graded aluminum foam materials under blast loading and provide a guideline for effective design of energy-absorbing materials and structures.


2017 ◽  
Vol 62 (2) ◽  
pp. 1353-1357
Author(s):  
G.W. Hwang ◽  
J.U. Cho

AbstractAn aluminum foam added with foaming agent, is classified into an open-cell type for heat transfer and a closed-cell type for shock absorption. This study investigates the characteristic on the torsion of aluminum foam for a closed-cell type under impact. The fracture characteristics are investigated through the composite of five types of aluminum foam (the thicknesses of 25, 35, 45, 55 and 65 mm), when applying the torsional moment of impact energy on the junction of a porous structure attached by an adhesive. When applying the impact energy of 100, 200 and 300J, the aluminum foams with thicknesses of 25 mm and 35 mm broke off under all conditions. For the energy over 200J, aluminums thicker than 55 mm continued to be attached. Furthermore, the aluminum specimens with thicknesses of 55 mm and 65 mm that were attached with more than 30% of bonding interface remained, proving that they could maintain bonding interface against impact energy. By comparing the data based on the analysis and test result, an increase in the thickness of specimen leads to the plastic deformation as the stress at the top and bottom of bonding interface moves to the middle by spreading the stress horizontally. Based on this fracture characteristic, this study can provide the data on the destruction and separation of bonding interface and may contribute to the safety design.


2018 ◽  
Vol 933 ◽  
pp. 337-341 ◽  
Author(s):  
Koichi Kitazono ◽  
Raita Tada ◽  
Yoshikazu Sugiyama ◽  
Toko Miura

Impact energy absorbing system for space lander is an important technology for space exploring missions. Open-cell porous aluminum manufactured through 3D selective laser melting process has been used on the energy absorbing system. Compression tests for cylindrical and hemispherical shaped porous aluminum with different porosities revealed the high potential as an energy absorbing component. It was found that the suitable heat treatment were effective to increase the energy absorbing potential of the porous aluminum.


Author(s):  
Rasoul Moradi ◽  
Tony Bromwell ◽  
Rohit Jategaonkar ◽  
Hamid M. Lankarani

In military aircraft and helicopter seat design, the seat system must be provided with an energy absorber (EA) to attenuate the acceleration level sustained by the occupants. Because of the limited stroke available for the seat structure, the design of the energy absorber becomes a trade-off problem between the seat stroke and the impact energy absorption. The available stroke must be used to prevent bottoming out of the seat, and also to absorb as much impact energy as possible to protect the occupant. In this study, the energy absorbing systems in civil and military aircraft seat design are evaluated and improved using a mathematical model of the occupant/seat system. Three load-limit design curves, namely, simple EA, two-stage EA, and two-stage EA with initial spike, are modeled, examined, and compared. A model of the load limiter is recommended to minimize the load sustained by the occupant by limiting the relative velocity between the seat pan and the occupant pelvis. Experimental responses of seat system and occupant from literature are utilized to validate the results from this study for civil and military helicopters. A modified energy-absorber/load-limiter is then implemented for the seat structure so that it absorbs the impact energy in an effective manner below the tolerable limit for the occupant and within a minimum stroke. Results from this study indicate that for a designed stroke, the occupant pelvic/lumbar spine injury level is significantly attenuated using the modified energy-absorber system.


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