Finite Element Analysis of The Thermal Behaviour of Different Types of Connecting Rod for Various Materials

Author(s):  
D. Sheiksha Vali ◽  
T. Micha Premkumar ◽  
A. Anand Sai ◽  
P.V. Sudarshan ◽  
P. Roopak ◽  
...  

Thermal analysis of different types of the connecting rods are under stead state condition using finite element method. The energy equation and heat transfer equation in the solids are completely addressed and solved using the Newton-Raphson technique and finite element method. SOLID WORKS is used for modelling different types of connecting rods and ANSYS© software is used to perform this numerical investigation. Three different materials like structural steel, aluminium alloy and titanium are selected as the material of connecting rod to do the comparative studies. In a steady thermal analysis, properties like temperature distribution, total heat flux and directional heat flux are calculated. The knowledge of the above properties is required to identify the viscosity of oil used for lubrication and also temperature distribution is helpful to find the thermal deformation in the connecting rod. Temperature and convection co-efficient are the boundary conditions. 22°C is the initial temperature value and the value of convection co-efficient is 350W/m2°C. As a result of thermal analysis, titanium alloy is the best material among the three materials as it with stand higher temperatures, high lifecycle and high performance.

2020 ◽  
Vol 9 (2) ◽  
pp. 1033-1043

This research mainly concentrates on ultimate strength and buckling behaviour of cold formed steel (CFS) laterally un-braced longitudinally stiffened box sections under flexure. A total of five various stiffener combinations for box sections has been studied by modifying the shape of a simple end stiffened section by the provision of intermediate stiffeners along web, flange or both along web and flange. The influence of different types of stiffeners with respect to various aspect radio’s (H/T, B/T, C/T and H/B) have been studied using Finite Element Method (FEM), and recommendations have been proposed on provisions of different stiffener’s combinations. This study mainly details with ultimate strength and buckling behaviour of CFS laterally unbraced stiffened box sections made by C sections connected face to face.


2007 ◽  
Vol 336-338 ◽  
pp. 2501-2504
Author(s):  
Zhong Ping Li ◽  
Yuan Fa Ding ◽  
Fan Wei Zhang ◽  
Yue Zhang

Finite element method (FEM) was used for planar ablation problem of heat protection materials based on thermal analysis. ANSYS, a commercial FEM code, was employed for modeling and calculating, and material deleting and boundary moving problems were solved with its advanced techniques. Various heat flux (HF) densities ranging from 1 to 10 MW/m2 as thermal loads were investigated to the effects of heat conduction and ablation, respectively. The results showed that a sudden thermal load can cause great temperature rise and high thermal gradient near the surface of the material. The ablative quantity and ablation rate were also calculated, and mathematical models have been deduced for them.


2010 ◽  
Vol 39 ◽  
pp. 550-554 ◽  
Author(s):  
Xin Fan ◽  
Mao Hui Pan ◽  
Cheng Song Zhang

Connecting rod fatigue in a certain type of diesel engine is analyzed by using finite element analysis method and the FEM software ANSYS. According the actual working conditions, the three-dimensional model with multi-body contact is established to simulate the contact between the connecting rod parts; By using APDL language programming, the work load on the connecting rod, calculated according all the link work loads, is applied to the connecting rod bearing and bushing through the oil film pressure distribution. By finite element method structural strength of the connecting rod was calculated, that can effectively guide the connecting rod design, which has been proved by practice.


2016 ◽  
Vol 2 (9) ◽  
Author(s):  
Amita Saxena ◽  
Ashish Kumar Sinha

The connecting rod is the intermediate member between the piston and the Crankshaft. Its primary function is to transmit the push and pull from the piston pin to the crank pin, thus converting the reciprocating motion of the piston into rotary motion of the crank. Existing connecting rod is manufactured by using Carbon steel. The axial stresses are produced due to cylinder gas pressure (compressive only) and the inertia force arising in account of reciprocating action (both tensile as well as compressive), where as bending stresses are caused due to the centrifugal effects. The result of which is, the maximum stresses are developed at the fillet section of the big and the small end. Hence, the project deals with the stress analysis of connecting rod by Finite Element Method ANSYS WORKBENCH 16.0 Software. The main objective in this paper to review on design evaluation and optimization of connecting rod parameters by using finite element method is to achieve suitable design for connecting rod. That can be achieved by changing such design parameters in the existing design. Finite element analysis of single cylinder four stroke petrol engines is taken for the study; Structural systems of Connecting rod can be easily analyzed using Finite Element techniques. So firstly a proper Finite Element Model is developed using CAD software. Then static and dynamic analysis is done to determine the von Misses stress, shear stress, elastic strain, total deformation in the present design connecting rod for the given loading conditions using Finite Element Analysis Software ANSYS v 16.In the first part of the study, the static and dynamic loads acting on the connecting rod, After that the work is carried out for safe design. Based on the observations of the static FEA and the load analysis results, the load for the optimization study was selected. The results were also used to determine of various stress and the fatigue model to be used for analyzing the fatigue strength. Outputs of the fatigue analysis of include fatigue life, damage, factor of safety, stress biaxiality indication. Then results of present model in ANSYS 16.0 are compared with the results of existing design in the reference paper.


1990 ◽  
Vol 18 (4) ◽  
pp. 216-235 ◽  
Author(s):  
J. De Eskinazi ◽  
K. Ishihara ◽  
H. Volk ◽  
T. C. Warholic

Abstract The paper describes the intention of the authors to determine whether it is possible to predict relative belt edge endurance for radial passenger car tires using the finite element method. Three groups of tires with different belt edge configurations were tested on a fleet test in an attempt to validate predictions from the finite element results. A two-dimensional, axisymmetric finite element analysis was first used to determine if the results from such an analysis, with emphasis on the shear deformations between the belts, could be used to predict a relative ranking for belt edge endurance. It is shown that such an analysis can lead to erroneous conclusions. A three-dimensional analysis in which tires are modeled under free rotation and static vertical loading was performed next. This approach resulted in an improvement in the quality of the correlations. The differences in the predicted values of various stress analysis parameters for the three belt edge configurations are studied and their implication on predicting belt edge endurance is discussed.


1998 ◽  
Vol 26 (2) ◽  
pp. 109-119 ◽  
Author(s):  
M. Koishi ◽  
K. Kabe ◽  
M. Shiratori

Abstract The finite element method has been used widely in tire engineering. Most tire simulations using the finite element method are static analyses, because tires are very complex nonlinear structures. Recently, transient phenomena have been studied with explicit finite element analysis codes. In this paper, the authors demonstrate the feasibility of tire cornering simulation using an explicit finite element code, PAM-SHOCK. First, we propose the cornering simulation using the explicit finite element analysis code. To demonstrate the efficiency of the proposed simulation, computed cornering forces for a 175SR14 tire are compared with experimental results from an MTS Flat-Trac Tire Test System. The computed cornering forces agree well with experimental results. After that, parametric studies are conducted by using the proposed simulation.


Sensors ◽  
2021 ◽  
Vol 21 (4) ◽  
pp. 1388
Author(s):  
Daniele Oboe ◽  
Luca Colombo ◽  
Claudio Sbarufatti ◽  
Marco Giglio

The inverse Finite Element Method (iFEM) is receiving more attention for shape sensing due to its independence from the material properties and the external load. However, a proper definition of the model geometry with its boundary conditions is required, together with the acquisition of the structure’s strain field with optimized sensor networks. The iFEM model definition is not trivial in the case of complex structures, in particular, if sensors are not applied on the whole structure allowing just a partial definition of the input strain field. To overcome this issue, this research proposes a simplified iFEM model in which the geometrical complexity is reduced and boundary conditions are tuned with the superimposition of the effects to behave as the real structure. The procedure is assessed for a complex aeronautical structure, where the reference displacement field is first computed in a numerical framework with input strains coming from a direct finite element analysis, confirming the effectiveness of the iFEM based on a simplified geometry. Finally, the model is fed with experimentally acquired strain measurements and the performance of the method is assessed in presence of a high level of uncertainty.


2011 ◽  
Vol 03 (01n02) ◽  
pp. 39-47 ◽  
Author(s):  
R. NEUGEBAUER ◽  
R. WERTHEIM ◽  
U. SEMMLER

On cutting tools for high performance cutting (HPC) processes or for hard-to-cut materials, there is an increased importance in so-called superlattice coatings with hundreds of layers each of which is only a few nanometers in thickness. Homogeneity or average material properties based on the properties of single layers are not valid in these dimensions any more. Consequently, continuum mechanical material models cannot be used for modeling the behavior of nanolayers. Therefore, the interaction potentials between the single atoms should be considered. A new, so-called atomic finite element method (AFEM) is presented. In the AFEM the interatomic bonds are modeled as nonlinear spring elements. The AFEM is the connection between the molecular dynamics (MD) method and the crystal plasticity FEM (CPFEM). The MD simulates the atomic deposition process. The CPFEM considers the behavior of anisotropic crystals using the continuum mechanical FEM. On one side, the atomic structure data simulated by MD defines the interface to AFEM. On the other side, the boundary conditions (displacements and tractions) of the AFEM model are interpolated from the CPFEM simulations. In AFEM, the lattice deformation, the crack and dislocation behavior can be simulated and calculated at the nanometer scale.


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