Transverse And Longitudinal Distribution Of Residual Stresses And Strains Around An Arc-Welded Mild Steel Plate

Author(s):  
Samuel Taiwo Adedokun
Author(s):  
Abdul Ghofur ◽  
Dhonie Adetya Rachman ◽  
Muhammad Mochtar Lutfi ◽  
Fathur Rahman

<p class="02abstracttext">Leachate water from final waste landfill (Tempat Pembuangan Akhir, TPA) contains harmful substances for the environment and living organisms. Furthermore, the leachate water can deteriorate equipment buried near TPA, e.g. buried water pipe. This work investigated the corrosion rate of mild steel SPCC SD after immersion in leachate water of TPA Gunung Kupang and Cahaya Kencana located in South Kalimantan. The steel plate immersion into leachate water was worked out in 3 different cases. The first case was 2 weeks immersion in leachate water followed by 1 week contact with ambient air. In the second case, steel plate was immersed in leachate water for 1 week and then 2 weeks in direct contact with ambient air. The last one was steel plate immersion in leachate water for 3 weeks without any direct contact with ambient air. The investigation shows that longer contact duration between wet steel surface, after immersion in leachate water, with ambient air increases the corrosion rate. The investigation shows also that the corrosion rate due to leachate water from Gunung Kupang landfill is higher than that of Cahaya Kencana landfill. Corrosion rate for TPA Gunung Kupang case varies from 0.441 to 0.718 mmpy. Meanwhile, corrosion rate for TPA Cahaya Kencana varies from 0.131 to 0.495 mmpy. This is due to lower pH of leachate water from TPA Mount Kupang.</p>


2019 ◽  
Vol 13 (1) ◽  
pp. 4415-4433
Author(s):  
I. B. Owunna ◽  
A. E. Ikpe

Induced residual stresses on AISI 1020 low carbon steel plate during Tungsten Inert Gas (TIG) welding process was evaluated in this study using experimental and Finite Element Method (FEM). The temperature range measured from the welding experimentation was 251°C-423°C, while the temperature range measured from the FEM was 230°C-563°C; whereas, the residual stress range measured from the welding experimentation was 144MPa-402Mpa, while the residual range measured from the FEM was 233-477MPa respectively. Comparing the temperature and stress results obtained from both methods, it was observed that the range of temperature and residual stresses measured were not exactly the same due to the principles at which both methods operate but disparities between the methods were not outrageous. However, these values can be fed back to optimization tools to obtain optimal parameters for best practices.  Results of the induced stress distribution was created from a static study where the thermal results were used as loading conditions and it was observed that the temperature increased as the von-Mises stress increased, indicating that induced stresses in welded component may hamper the longevity of such component in service condition. Hence, post-weld heat treatment is imperative in order to stress relieve metals after welding operation and improve their service life.


1982 ◽  
Vol 26 (01) ◽  
pp. 50-52
Author(s):  
G. Woisin

The title paper [1] 2 has been of great interest in view of similar tests, with simple metal plates, conducted in 1966 by the author's company [2, 8]. We offer the following comments on Mr. Vaughan's paper.


ROTASI ◽  
2014 ◽  
Vol 16 (1) ◽  
pp. 34
Author(s):  
Rusnaldy Rusnaldy ◽  
Ismoyo Haryanto ◽  
Norman Iskandar ◽  
Binar Ade Anugra ◽  
Ahmad Zaedun

Results of study on the performance of 0.4 mm mild steel plate when impacted by 4.5 mm diameter steel ogive-shaped projectile at 45o, 60o (oblique impact) and 90 o (normal impact) angles of attack are presented. The projectiles were fired at highest velocity using air riffle gun. The target-holding fixture was located at a distance of 2 m from the gun. Experimental results show that steel plate provides protection at 45o and 60o obliquity, but fails to provide protection at angle of attack of 90o (normal impact)


1963 ◽  
Vol 67 (626) ◽  
pp. 92-102 ◽  
Author(s):  
E. H. Mansfield

Summary:An analysis is made of the stresses and strains in a loaded two-bar tie when one of the bars is subjected to heating. The material of the bars is assumed to possess linear work hardening characteristics, i.e. a constant tangent modulus in the plastic range, and these characteristics are assumed to be independent of temperature. The following cycles of loading and heating are considered: load-heat-cool-unload, load-heat-unload-cool, heat-load-unload-cool, heat-load-cool-unload, and it is shown how, and when, these cycles produce differing stresses and strains and, in particular, differing residual stresses and strains. The effect of repeated applications of these cycles, when incremental shake-down may occur, is also considered.


2012 ◽  
Author(s):  
R. J. Talib ◽  
S. Saad ◽  
M. R. M. Toff ◽  
A. H. Hashim

Dalam kajian ini, haus mekanikal Keluli Laju Tinggi (KLT) telah dikaji dengan menjalankan ujian prestasi gerudi ke atas bahan kerja diperbuat daripada keluli lembut. Salutan TiN ke atas HSS twist drills diperolehi dengan menggunakan kaedah bertindak balas frekuensi radio pemercitan magnetron yang mana dibangunkan secara dalaman. Ujian prestasi gerudi dijalankan pada kelajuan pusingan 1,600 psm, kadar suapan 20 mm/minit dengan kedalaman penggerudian 25 mm. Perubahan morfologi permukaan haus diperhatikan dengan menggunakan kaedah Kemikroskopan Imbasan Elektron (KEI). Keputusan morfologi menunjukkan mekanisme rekatan dan haba beroperasi semasa proses penggerudian. Kertas kerja ini juga akan membincangkan secara mendalam proses penjanaan mekanisme haus rekatan dan haba semasa penggerudian gerudi piuhan ke atas plat keluli lembut. Keputusan ujian prestasi gerudi menunjukkan salutan TiN terendap ke atas KLT gerudi piuhan telah meningkatkan umur gerudi melebihi dua kali ganda jika dibandingkan dengan gerudi yang tidak bersalut. Kata kunci: Gerudi KLT, KEI, mekanisme haus, rekatan, haba In this study, High Speed Steel (HSS) twist drills were investigated for mechanical wear by performing drilling test on the work piece of mild steel plate. TiN coatings onto the HSS twist drills were achieved by employing reactive radio frequency (r.f) magnetron sputtering technique, which was developed in–house. The drilling performance tests were set at a rotation speed of 1,600 rpm, feed rate of 20 mm/min, and depth of cut of 25 mm. The morphological changes of the wear surface were observed using Scanning Electron Microscopy (SEM). Results of morphological examination showed that the failure mechanisms in operation during drilling were found to be adhesive and thermal wear mechanism. This paper will also discuss explicitly the processes of adhesive and thermal wear mechanism generated during drilling of twist drill on mild steel plate. Results of drilling performance test showed that the TiN coating deposited on the HSS twist drill had improved drill life by more than 2 times as compared with uncoated drill. Key words: HSS drill, SEM, wear mechanism, adhesive, thermal


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