scholarly journals RTD Modeling of a Non-Ideal Coiled-Tube Reactor Through Experimental Investigation for Pulse Input Using Methylene Blue Dye

2020 ◽  
Vol 8 (3) ◽  
pp. 1220-1231

This paper focuses on the grasp of a deep understanding of flow behavior in a coiled tube reactor through Residence Time Distribution (RTD) studies. The reactors, in general, are classified ideally: mixed and plug-flow patterns. Unfortunately, in the real world, it has been observed that they show very different behavior from that expected. Thus, the characterization of the nonideal coiled tube reactor is needed to carry out. The calculations were carried out in the Matlab for distribution of residence time of the coiled tube reactor that is used in the Chemical Reaction Engineering Laboratory at MIET College. Pulse input tests were used significantly to analyzed the flow behavior using methylene blue (MB) tracer. A significant disparity in RTD curves in the presence of the secondary flow was examined and data were recorded. Finally, a suitable mathematical model was selected from the Tank in Series (TIS) and Axial Dispersion Models (ADMs) based on residual error and was used to validate these outcomes. The deconvoluted of the signal was used to get Cin for the verification of the pulse input behavior. The results were compared with the experimental data that concluded the modeling of the reactor is in good agreement.

Author(s):  
Nesrin Ozalp ◽  
Vidyasagar Shilapuram ◽  
D. Jayakrishna

In this work, we present a thorough reaction engineering analysis on the modeling of a vortex-flow reactor to show that commonly practiced one-plug reactor approach is not sufficient to explain the flow behavior inside the reactor. Our study shows that N-plug flow reactors in series is the best approach in predicting the flow dynamics based on the computational fluid dynamics (CFD) simulations. We have studied the residence time distribution using CFD by two different methods. The residence time distribution characteristics are calculated by approximating the real reactor as N-ideal reactors in series, and then estimated the number of ideal reactors in series for the model. We have validated our CFD model by comparing the simulation results with experimental results. Finally, we have done a parametric study with a different sweeping gas to identify the best screening gas to avoid carbon deposition inside the vortex-flow reactor. Our results have shown that hydrogen is a better screening gas than argon.


Processes ◽  
2019 ◽  
Vol 7 (9) ◽  
pp. 615 ◽  
Author(s):  
Peter Toson ◽  
Pankaj Doshi ◽  
Dalibor Jajcevic

The tanks-in-series model (TIS) is a popular model to describe the residence time distribution (RTD) of non-ideal continuously stirred tank reactors (CSTRs) with limited back-mixing. In this work, the TIS model was generalised to a cascade of n CSTRs with non-integer non-negative n. The resulting model describes non-ideal back-mixing with n > 1. However, the most interesting feature of the n-CSTR model is the ability to describe short recirculation times (bypassing) with n < 1 without the need of complex reactor networks. The n-CSTR model is the only model that connects the three fundamental RTDs occurring in reactor modelling by variation of a single shape parameter n: The unit impulse at n→0, the exponential RTD of an ideal CSTR at n = 1, and the delayed impulse of an ideal plug flow reactor at n→∞. The n-CSTR model can be used as a stand-alone model or as part of a reactor network. The bypassing material fraction for the regime n < 1 was analysed. Finally, a Fourier analysis of the n-CSTR was performed to predict the ability of a unit operation to filter out upstream fluctuations and to model the response to upstream set point changes.


Author(s):  
Meenakshi Sheoran ◽  
Avinash Chandra ◽  
Sanjeev Ahuja ◽  
Haripada Bhunia ◽  
Harish J. Pant

Abstract Residence-time distribution (RTD) experiments were performed to analyze an industrial scale three-tube series continuous pulping digester’s hydrodynamic performance. An impulse of radiotracer 82Br (γ energy source) was introduced at the inlet of the first tube. The radiotracer concentration in the liquid phase was traced at the outlet of each tube. The input behavior of the radiotracer converted to a non-ideal pulse tracer input for the second and third tubes of the digester. Numerical convolution is adopted to deal with the non-ideal pulse input of the radiotracer. A modeling procedure for determining the RTD from the outlet tracer concentration data is proposed. A plug flow component followed by axial dispersion model is considered, and is adjusted after its convolution with the inlet tracer concentration data to obtain the RTD of the individual tubes. The obtained RTD data are analyzed to explain the flow behavior, degree of dispersion, and flow abnormalities existing in the digester. The mean residence-time (MRT), and dispersion number are estimated for the model components for the three tubes. The vessel dispersion number is found to decrease from tube 1 to tube 3. Overall, the conversion of the highly dispersed flow regime into the plug-flow regime is observed in the whole digester.


2011 ◽  
Vol 63 (6) ◽  
pp. 1093-1098
Author(s):  
K. Coulson ◽  
R. J. Petrell ◽  
D. Chiu

Little is known about transport mechanisms in sloped dormant vegetated and compost only filters for roadway runoff. Residence time experiments were carried out in triplicate in 0.254 m wide × 0.65 m long by 0.10 m deep beds using a bromide tracer. Bed slope was 12°. Only at the lowest flow rate tested (0.276 l/min per m of filter width) were mean residence times in compost beds with and without dormant grasses different. Pools formed ahead of beds at higher flow rate, and pool depth reached bed depth at 3.54 l/min/m. The ideal model of a well-mixed pool in series with a plug flow porous bed was a good predictor of effluent concentration data at flows ≥2.66 l/min/m. Theoretical contact volume within the beds increased with flow rate to reach approx. 30% of available pore space, while free drainage volume declined. Data shows that designs for sloped compost filter beds must consider flow, bed depth and length, and whether or not areas for pooling are needed.


1991 ◽  
Vol 23 (7-9) ◽  
pp. 1495-1502 ◽  
Author(s):  
Marcelo Juanico

The effect of the hydraulic flow pattern on the performance of Waste Stabilization Ponds is analyzed by modelling. The analysis is made on two parameters with different removal constants (Bacteria and BOD) and for the cases of steady hydraulic loading and when hydraulic loading changes on weekends. Plug-flow ponds perform much better than perfect mixed ones for removal of parameters with high removal constants such as bacteria. Plug-flow and perfect mixed ponds perform very similarly when the removal constant is low as for BOD. Changes in the hydraulic loading regime due to weekend effect do not modify the variability of outflow quality from plug-flow ponds. These changes do affect the variability of outflow quality from perfect mixed ponds only in the case of parameters with high removal constants such as bacteria. Polishing ponds Intended for bacterial removal should be designed for plug-flow. Facultative ponds intended for BOD removal may be designed for perfect mixed, partial mixed or plug-flow. Several small ponds with short residence time located In series, or the parcellation of a single big pond with widely spaced baffles, would avoid short circuiting of effluents between inlet and outlet. However, this design does not assure a plug-flow pattern, and it may lead to the formation of dead areas and the reduction of the actual residence time of effluents within the system.


2003 ◽  
Vol 767 ◽  
Author(s):  
Ara Philipossian ◽  
Erin Mitchell

AbstractThis study explores aspects of the fluid dynamics of CMP processes. The residence time distribution of slurry under the wafer is experimentally determined and used to calculate the Dispersion Number (Δ) of the fluid in the wafer-pad region based on a dispersion model for non-ideal reactors. Furthermore, lubrication theory is used to explain flow behaviors at various operating conditions. Results indicate that at low wafer pressure and high relative pad-wafer velocity, the slurry exhibits nearly ideal plug flow behavior. As pressure increases and velocity decreases, flow begins to deviate from ideality and the slurry becomes increasingly more mixed beneath the wafer. These phenomena are confirmed to be the result of variable slurry film thicknesses between the pad and the wafer, as measured by changes in the coefficient of friction (COF) in the pad-wafer interface.


Author(s):  
Saraa Muwafaq Ibrahim ◽  
Ziad T. Abd Ali

Batch experiments have been studied to remove methylene blue dye (MB) from aqueous solution using modified bentonite. The modified bentonite was synthesized by replacing exchangeable calcium cations in natural bentonite with cationic surfactant cetyl trimethyl ammonium bromide (CTAB). The characteristics of modified bentonite were studied using different analysis such as Scanning electronic microscopy (SEM), Fourier transform infrared spectrometry (FTIR) and surface area. Where SEM shows the natural bentonite has a porous structure, a rough and uneven appearance with scattered and different block structure sizes, while the modified bentonite surface morphology was smooth and supplemented by a limited number of holes. On other hand, (FTIR) analysis that proved NH group aliphatic and aromatic group of MB and silanol group are responsible for the sorption of contaminate. The organic matter peaks at 2848 and 2930 cm-1 in the spectra of modified bentonite which are sharper than those of the natural bentonite were assigned to the CH2 scissor vibration band and the symmetrical CH3 stretching absorption band, respectively, also the 2930 cm-1 peak is assigned to CH stretching band. The batch study was provided the maximum removal efficiency (99.99 % MB) with a sorption capacity of 129.87 mg/g at specified conditions (100 mg/L, 25℃, pH 11 and 250rpm). The sorption isotherm data fitted well with the Freundlich isotherm model. The kinetic studies were revealed that the sorption follows a pseudo-second-order kinetic model which indicates chemisorption between sorbent and sorbate molecules.


2018 ◽  
Vol 8 (3) ◽  
pp. 502-513
Author(s):  
Saravanan Narayanan ◽  
Rathika Govindasamy

2019 ◽  
Author(s):  
Chem Int

The study aims to use an adsorbent natural based of Moroccan oil shale of Timahdit area (Y layer) in a physical-chemical adsorption process for treating industrial discharges colorful. The used adsorbent is the insoluble party of the sub-critical extraction of decarbonized oil shale of Timahdit. The tests performed on the methylene blue (MB), showed a strong elimination in the first 10 minutes. The influences of various experimental parameters were studied: mass ratio of adsorbent, time and temperature of thermal treatment, contact time, pH of MB and heating temperature of solution on the parameters of material were studied. The experimental results have shown that the adsorption of methylene blue dye by the adsorbent is more than 90% at initial pH a range 6-7 at room temperature for 30 minutes. The process is simple and the adsorbent produced is a new material with interesting adsorption capacities of moderate cost which does not require an activating agent and can be used as industrial adsorbent for the decontamination of effluents containing organic pollutants.


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