METALLOGRAPHIC STUDIES OF STRUCTURE AND PHYSICAL AND MECHANICAL PROPERTIES OF COATINGS OBTAINED BY PLASMA METHODS

Metallurg ◽  
2021 ◽  
pp. 69-76
Author(s):  
I.N. Kravchenko ◽  
S.V. Kartsev ◽  
S.A. Velichko ◽  
Yu.A. Kuznetsov ◽  
O.A. Sharaya ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Physical And Mechanical Properties ◽  
Properties Of Coatings ◽  
Plasma Methods

MODERN TECHNOLOGIES FOR THE RESTORATION OF MACHINE PARTS

2021 ◽  
Vol 1 (142) ◽  
pp. 154-161
Author(s):  
Alexander Kostyukov ◽  
Keyword(s):  
Mechanical Properties ◽  
Adhesive Strength ◽  
Physical And Mechanical Properties ◽  
Main Property ◽  
Polymer Coatings ◽  
Polymer Materials ◽  
Research Purpose ◽  
Properties Of Coatings ◽  
Machine Parts ◽  
Metal Polymer

At repair enterprises, various metal-polymer materials are used to restore the interfaces. Metal-polymer materials can be filled with the following components: steel, bronze, aluminum, titanium. The main advantages of metal polymers are their resistance to negative environmental influences, mechanical friction and high temperatures. (Research purpose) The research purpose is in analyzing the possibilities of metal-polymer materials for effective use in the restoration of machine parts and to give suggestions for improving their physical and mechanical properties during the restoration work. (Materials and methods) Authors studied metal-polymer materials of well-known companies: "Belzona" (USA), "Durmetal" (Switzerland), "Diamant" (Germany), "Loctite" (USA), Chester Molecular (Poland). The article presents the data on their use in the restoration of various parts. The metal polymer materials of foreign companies are characterized by stable quality and high physical and technical characteristics; domestic materials are still inferior to imported ones due to the low quality of the incoming components. (Results and discussion) The main property of coatings is the adhesive strength, which largely determines the resource of the restored part. The main factors that affect the adhesive strength are described in the article. It is possible to significantly increase the adhesive strength of the coatings due to the preliminary electric spark treatment of the worn part. The article presents data on the effectiveness of electric spark coatings as an independent technological process in the restoration of the part. The use of a combined technology of electric spark processing with subsequent application of metal-polymer materials provides undeniable advantages in the restoration of parts. (Conclusions) To improve the physical and mechanical properties of coatings, it is advisable to combine the technology of electric spark processing with the use of metal-polymer coatings. This will expand the possibilities of using part recovery technologies.

MODERN TECHNOLOGIES FOR THE RESTORATION OF MACHINE PARTS

2021 ◽  
Vol 1 (142) ◽  
pp. 154-161
Author(s):  
Alexander Yu. Kostyukov ◽  
Keyword(s):  
Mechanical Properties ◽  
Adhesive Strength ◽  
Physical And Mechanical Properties ◽  
Main Property ◽  
Polymer Coatings ◽  
Polymer Materials ◽  
Research Purpose ◽  
Properties Of Coatings ◽  
Machine Parts ◽  
Metal Polymer

At repair enterprises, various metal-polymer materials are used to restore the interfaces. Metal-polymer materials can be filled with the following components: steel, bronze, aluminum, titanium. The main advantages of metal polymers are their resistance to negative environmental influences, mechanical friction and high temperatures. (Research purpose) The research purpose is in analyzing the possibilities of metal-polymer materials for effective use in the restoration of machine parts and to give suggestions for improving their physical and mechanical properties during the restoration work. (Materials and methods) Authors studied metal-polymer materials of well-known companies: "Belzona" (USA), "Durmetal" (Switzerland), "Diamant" (Germany), "Loctite" (USA), Chester Molecular (Poland). The article presents the data on their use in the restoration of various parts. The metal polymer materials of foreign companies are characterized by stable quality and high physical and technical characteristics; domestic materials are still inferior to imported ones due to the low quality of the incoming components. (Results and discussion) The main property of coatings is the adhesive strength, which largely determines the resource of the restored part. The main factors that affect the adhesive strength are described in the article. It is possible to significantly increase the adhesive strength of the coatings due to the preliminary electric spark treatment of the worn part. The article presents data on the effectiveness of electric spark coatings as an independent technological process in the restoration of the part. The use of a combined technology of electric spark processing with subsequent application of metal-polymer materials provides undeniable advantages in the restoration of parts. (Conclusions) To improve the physical and mechanical properties of coatings, it is advisable to combine the technology of electric spark processing with the use of metal-polymer coatings. This will expand the possibilities of using part recovery technologies.

scholarly journals The Influence of Nanometals, Dispersed in the Electrophoretic Nanohydroxyapatite Coatings on the Ti13Zr13Nb Alloy, on Their Morphology and Mechanical Properties

Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1638
Author(s):  
Michał Bartmański ◽  
Łukasz Pawłowski ◽  
Aleksandra Mielewczyk-Gryń ◽  
Gabriel Strugała ◽  
Krzysztof Rokosz ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Optical Emission Spectroscopy ◽  
Physical And Mechanical Properties ◽  
Optical Emission ◽  
Properties Of Coatings ◽  
X Ray ◽  
Force Microscopy ◽  
Copper Addition ◽  
Atomic Force ◽  
Chemical And Phase Compositions

In this work, nanohydroxyapatite coatings with nanosilver and nanocopper have been fabricated and studied. The presented results concern coatings with a chemical composition that has never been proposed before. The present research aims to characterize the effects of nanosilver and nanocopper, dispersed in nanohydroxyapatite coatings and deposited on a new, non-toxic Ti13Zr13Nb alloy, on the physical and mechanical properties of coatings. The coatings were obtained by a one-stage electrophoretic process. The surface topography, and the chemical and phase compositions of coatings were examined with scanning electron microscopy, atomic force microscopy, X-ray diffractometry, glow discharge optical emission spectroscopy, and energy-dispersive X-ray spectroscopy. The mechanical properties of coatings were determined by nanoindentation tests, while coatings adhesion was determined by nanoscratch tests. The results demonstrate that copper addition increases the hardness and adhesion. The presence of nanosilver has no significant influence on the adhesion of coatings.

Final plasma hardening the details of peristaltic pumps

2020 ◽  
pp. 150-161
Author(s):  
Pavel A. Topolyanskiy ◽  
Sergey A. Ermakov ◽  
Andrey P. Topolyanskiy
Keyword(s):  
Mechanical Properties ◽  
Wear Resistance ◽  
Physical And Mechanical Properties ◽  
Operating Conditions ◽  
Plasticity Index ◽  
Research Purpose ◽  
Peristaltic Pump ◽  
Properties Of Coatings ◽  
Plasma Hardening ◽  
Peristaltic Pumps

Improving the reliability and durability of peristaltic pumps is urgent. (Research purpose) The research purpose is to consider the operating conditions of peristaltic pump saddle, determine the causes of wear, develop a methodology for selecting the optimal coating, conduct research on the physical and mechanical properties of coatings and test them for microabrasive wear. (Materials and methods) The process of finishing plasma hardening with diamond-like DLCPateks coating was chosen for research based on the analysis of well-known industrial coating technologies. The article describes the studied physical and mechanical properties using the nanoindentation method on the TI 750Ubi nanohardness tester (Hysitron, USA) and conducted tests under microabrasive wear conditions on the Tribotester 103PC device to analyze the effectiveness of using this coating in comparison with other wear-resistant coatings. (Results and discussion) It was found by studying the physical and mechanical properties of the DLCPateks coating with a thickness of about 1 micrometer applied by the final plasma hardening method that its wear resistance parameters are: the plasticity index is 0.14-0.16, the plastic deformation resistance is 0.41-0.57. It was noted that the closest analog according to these characteristics is a diamond-like a-C:H coating, applied by the method of physical deposition of coatings in a vacuum, has a value of the plasticity index of 0.1-0.16. (Conclusions) The article describes the result of testing under microabrasive wear conditions, the coefficient of wear resistance of the DLCPateks coating. The results of studies of the physical and mechanical properties of the DLCPateks coating applied by the final plasma hardening method have shown its effectiveness in improving the reliability of peristaltic pump saddles.

scholarly journals RESEARCH INTO NI-CR-SI-B COATING SPRAYED ONTO ALUMINIUM SUBSTRATE USING THE METHOD OF PLASMA SPRAY / NI-CR-SI-B DANGOS, UŽPURKŠTOS ANT ALIUMINIO SUBSTRATO PLAZMINIO PURŠKIMO BŪDU, TYRIMAS

2013 ◽  
Vol 6 (4) ◽  
pp. 546-549
Author(s):  
Raimonda Lukauskaitė ◽  
Algirdas Vaclovas Valiulis ◽  
Olegas Černašėjus ◽  
Jelena Škamat
Keyword(s):  
Mechanical Properties ◽  
Plasma Spray ◽  
Aluminium Alloys ◽  
Physical And Mechanical Properties ◽  
Properties Of Coatings ◽  
Surface Pretreatment ◽  
Aluminium Substrate ◽  
Spray Coatings ◽  
Plasma Spray Coatings ◽  
Pre Treatment

The article deals with Ni base coatings deposited on aluminium substrate applying the method of plasma spray. The purpose of the conducted research is to improve the physical and mechanical properties of coatings on the surface of aluminium alloy work pieces. Spraying on aluminium alloys encounters serious problems, and therefore this work analyses the ways to make the situation more favourable. Before spraying, the surfaces of substrates were modified employing chemical and mechanical pre-treatment methods. The aim of pre-treating aluminium alloys was to remove oxide layers from the aluminium surface. Coating microstructures and porosity were characterised applying optical microscopy. Differences in the roughness of pre-treated surfaces have been determined referring to profilometry. The paper investigates the influence of the adhesion of plasma spray coatings on aluminium surface pretreatment. Microhardness technique was applied for measuring the hardness of coatings. The study also describes and compares the mechanical properties of Ni base coatings deposited on different pre-treated aluminium substrates using plasma spray. Santrauka Straipsnyje nagrinėjamas Ni-Cr-Si-B dangos dengimas ant aliuminio substratų plazminiu purškimo būdu. Tyrimo tikslas – sukurti aliuminio lydinių paviršiuje geresnių fizinių ir mechaninių savybių dangas. Aliuminio lydinių terminį purškimą apsunkina tanki, aukštos lydymosi temperatūros oksido plėvelė substrato paviršiuje. Aliuminio substratų paviršiai prieš purškimą buvo apdorojami cheminiais ir mechaniniais apdorojimo būdais. Pagrindinis aliuminio lydinių apdorojimo tikslas buvo pašalinti oksidų sluoksnį nuo aliuminio paviršiaus ir paveikti substrato paviršiaus šiurkštumą. Aliuminio paviršiaus šiurkštis po apdorojimų buvo tiriamas profilometru. Dangų mikrostruktūra ir porėtumas buvo nagrinėjami optinės mikroskopijos būdu taikant fazių ir morfologijos analizės programą. Buvo nustatyta plazminio purškimo dangų adhezijos reikšmių priklausomybė nuo aliuminio paviršiaus apdorojimo būdų. Eksperimentinių tyrimų metu buvo analizuojama purškimo proceso technologinių parametrų įtaka užpurkštų dangų porėtumui ir kietumui.

PEMANFAATAN KAYU AKASIA MANGIUM (Acacia mangium Willd) UNTUK MEBEL

2012 ◽  
Vol 4 (1) ◽  
pp. 1
Author(s):  
Djoko Purwanto
Keyword(s):  
Mechanical Properties ◽  
Compressive Strength ◽  
Physical Properties ◽  
Treatment Process ◽  
Acacia Mangium ◽  
Physical And Mechanical Properties ◽  
Wood Fibers ◽  
Test Parameters ◽  
Mechanical And Physical Properties ◽  
Scale Scores

Timber Acacia mangium (Acacia mangium, Willd) for Furniture. The study aims to determine the mechanical and physical properties and the decorative value (color and fiber) wood of acacia mangium with using finishing materials. This type of finishing material used is ultran lasur natural dof ,ultran lasur classic teak, aqua politur clear dof, aqua politur akasia dan aqua politur cherry. After finishing the wood is stored for 3 months. Test parameters were observed, namely, physical and mechanical properties of wood, adhesion of finishing materials, color and appearance of the fiber, and timber dimensions expansion. The results showed that the mechanical physical properties of acacia wood qualified SNI. 01-0608-89 about the physical and mechanical properties of wood for furniture, air dry the moisture content from 13.78 to 14.89%, flexural strength from 509.25 to 680.50 kg/cm2, and compressive strength parallel to fiber 342.1 - 412.9 kg/cm2. Finishing the treatment process using five types of finishing materials can increase the decorative value (color and fiber) wood. Before finishing the process of acacia mangium wood has the appearance of colors and fibers and less attractive (scale scores 2-3), after finishing acacia wood fibers have the appearance of colors and interesting and very interesting (scale 4-5).Keywords: mangium wood, mechanical properties, decorative value, finishing, furniture.

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