scholarly journals Friction Force Characteristics between Piston and Cylinder Bore for Startup and Low Speed Operation in Swashplate Type Axial Piston Motors.

1991 ◽  
Vol 22 (7) ◽  
pp. 807-814 ◽  
Author(s):  
Shunichi KOBAYASHI ◽  
Tsutomu KANEKO ◽  
Mitsuei IKEYA
Author(s):  
Yibin Guo ◽  
Wanyou Li ◽  
Dequan Zou ◽  
Xiqun Lu ◽  
Tao He

In this paper a mixed lubrication model considering lubricant supply conditions on cylinder bore has been developed for the piston ring lubrication. The numerical procedures of both fully flooded and starved lubrication were included in the model. The lubrication equations and boundary conditions at the end of strokes were discussed in detail. The effects of piston ring design parameters, such as ring face profile and ring tension, on oil film thickness, friction force and power loss under fully flooded and starved lubrication conditions due to available lubricant supply on cylinder bore were studied. The simulation results show that the oil available in the inlet region of the oil film is important to the piston ring friction power loss. With different ring face crown heights and tensions, the changes of oil film thickness and friction force were apparent under fully flooded lubrication, but almost no changes were found under starved lubrication except at the end of a stroke. In addition, the oil film thickness and friction force were affected evidently by the ring face profile offsets under both fully flooded and starved lubrication conditions, and the offset towards the combustion chamber made a large contribution to forming thicker oil film during the expansion stroke. So under different lubricant supply conditions on the cylinder bore, the ring profile and tension need to be adjusted to reduce the friction and power loss. Moreover, the effects of lubricant viscosity, surface composite roughness, and engine operating speed on friction force and power loss were also discussed.


2020 ◽  
pp. 1-27
Author(s):  
Atsushi Toyouchi ◽  
Yasushi Ido ◽  
Yuhiro Iwamoto ◽  
Makoto Hanai

Abstract Particle dampers that use soft/hard particles are attracting attention as a solution to problems such as oil leakage of oil dampers and the temperature dependence of their characteristics. Particle dampers effectively attenuate vibration using the friction and inelastic normal collisions generated between particles or between particles and walls. Here, the effects of the packing fraction of particles, the vibration frequency, and hardness of the material on the damper force characteristics of a separated dual-chamber single-rod type damper with elastomer particle assemblages were investigated experimentally. The maximal damper force and its hysteresis increased with the packing fraction, the vibration frequency, and the Young's modulus of the particle material. Numerical simulations using the discrete element method were performed to confirm the behavior of the elastomer particles when they were packed in both chambers. The compressive force distribution and velocity vector diagram of particles in the simulations showed that friction and compression between particles due to particle movement, friction between particles and the chamber walls, and the viscosity of the elastomer particles caused a large hysteresis in the damper force. The maximum damper force is affected by the viscoelastic component force and the friction force in the same proportion, and the hysteresis is dominated by the friction force. The simulation results were confirmed to be in good agreement, both qualitatively and quantitatively, with the experimentally measured damper force characteristics.


1999 ◽  
Vol 123 (1) ◽  
pp. 211-218 ◽  
Author(s):  
Ozgen Akalin ◽  
Golam M. Newaz

An axi-symmetric, hydrodynamic, mixed lubrication model has been developed using the averaged Reynolds equation and asperity contact approach in order to simulate frictional performance of piston ring and cylinder liner contact. The friction force between piston ring and cylinder bore is predicted considering rupture location, surface flow factors, surface roughness and metal-to-metal contact loading. A fully flooded inlet boundary condition and Reynolds boundary conditions for cavitation outlet zone are assumed. Reynolds boundary conditions have been modified for non-cavitation zones. The pressure distribution along the ring thickness and the lubricant film thickness are determined for each crank angle degree. Predicted friction force is presented for the first compression ring of a typical diesel engine as a function of crank angle position.


1999 ◽  
Vol 121 (3) ◽  
pp. 531-537 ◽  
Author(s):  
Noah D. Manring

In this research, the friction within the cylinder bore of a swash-plate type axial-piston machine is examined. Unlike previous research, this work develops a mathematical model for the friction based upon lubricating conditions which are described by the well-known Stribeck curve. Furthermore, a test device is built for measuring the frictional characteristics during low pressure and low speed operation and these results are compared with the mathematical model. For high pressure and high speed considerations, a numerical investigation based upon the model is conducted and it is shown that the friction associated with a pumping piston is greater than the friction associated with a motoring piston. It is also shown that increased piston speeds usually reduce the friction within the cylinder bore; however, a “cross-over” condition may exist where the increased speed will actually increase the friction as a result of increased fluid shear. Furthermore, it is shown that speed changes have a more significant impact on motoring pistons as opposed to pumping pistons due to a difference in the location of hydrodynamic lubrication within the cylinder bore. It is noted that this difference exits due to the bore geometry and the direction of piston travel.


Author(s):  
Peter Achten ◽  
Jeroen Potma ◽  
Jasper Achten

Low speed operation of axial piston motors has always been a critical performance issue. The breakaway torque determines the capacity of a motor to move a certain load from standstill conditions. In addition, the low speed performance has also become a critical performance parameter for pumps being applied in frequency controlled electro-hydraulic actuators. Yet, there is almost no information available about the low speed and breakaway characteristics of piston pumps and motors. A new test bench has been constructed to measure these characteristics [1]. The new bench allows operation of hydrostatic machines below 1 rpm, down to 0.009 rpm. At these conditions, the main tribological interfaces operate in the solid friction domain, at which the friction losses are at a maximum value. This research describes and analysis the test results for a number of different axial piston pumps and motors: two slipper type motors, one slipper type pump and a floating cup pump/motor. The tests have been performed at various operating pressures and operating speeds. Furthermore, the breakaway torque has also been measured after letting the hydrostatic motor stand still for one or more days.


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