scholarly journals A NEW SIMPLE, FLEXIBLE AND LOW-COST MACHINE MONITORING SYSTEM

10.6036/10075 ◽  
2021 ◽  
Vol DYNA-ACELERADO (0) ◽  
pp. [ 7 pp.]-[ 7 pp.]
Author(s):  
JOAO PEDRO NIEVES DA COSTA ◽  
PAULO AVILA ◽  
JOAO BASTOS ◽  
LUIS PINTO FERREIRA

The industry 4.0 revolution provides the machines with a sensory and communicational capacity, which allows them to monitor and collect large amounts of information. This kind of data have an impact on planning, maintenance, and management of production, enabling real time reaction, efficiency increase, and the development of predictive and process improvement models. The most recent machines are prepared to communicate with the existing monitoring systems, however, many (around 60%) do not. The objective of this work is to present the proposal of a system for remote monitoring of equipment in real time that meets the requirements of low cost, simplicity, and flexibility. The system monitors the equipment in a simple and agile way, regardless of its sophistication, installation constraints and company resources. A prototype of a system was developed and tested both laboratory conditions and a productive environment. The proposed architecture of the system comprises of a sensor that transmits the machine’s signal wirelessly to a gateway which is responsible of collecting all surrounding signals and send it to the cloud. During the testing and assessment of the tools, the results validated the developed prototype. As main result, the proposed solution offers to the industrial market a new low-cost monitoring system based in mature and tested technology laid upon flexible and scalable solutions. Industry 4.0, Machine Monitoring, Beacon, Bluetooth BLE, Remote Monitoring, Low Cost, SME’s, b-Remote

2018 ◽  
Vol 14 (01) ◽  
pp. 4
Author(s):  
Wang Weidong

To improve the efficiency of the remote monitoring system for logistics transportation, we proposed a remote monitoring system based on wireless sensor network and GPRS communication. The system can collect information from the wireless sensor network and transmit the information to the ZigBee interpreter. The monitoring system mainly includes the following parts: Car terminal, GPRS transmission network and monitoring center. Car terminal mainly consists by the Zigbee microcontroller and peripherals, wireless sensor nodes, RFID reader, GPRS wireless communication module composed of a micro-wireless monitoring network. The information collected by the sensor communicates through the GPRS and the monitoring center on the network coordinator, sends the collected information to the monitoring center, and the monitoring center realizes the information of the logistics vehicle in real time. The system has high applicability, meets the design requirements in the real-time acquisition and information transmission of the information of the logistics transport vehicles and goods, and realizes the function of remote monitoring.


2019 ◽  
Author(s):  
Jeba Anandh S ◽  
Anandharaj M ◽  
Aswinrajan J ◽  
Karankumar G ◽  
Karthik P

2005 ◽  
Vol 49 (2) ◽  
pp. 272-285 ◽  
Author(s):  
Joshua Mendoza-Jasso ◽  
Gerardo Ornelas-Vargas ◽  
Rodrigo Castañeda-Miranda ◽  
Eusebio Ventura-Ramos ◽  
Alfredo Zepeda-Garrido ◽  
...  

2021 ◽  
Author(s):  
Vadim Goryachikh ◽  
Fahad Alghamdi ◽  
Abdulrahman Takrouni

Abstract Background information Natural gas liquid (NGL) production facilities, typically, utilize turbo-expander-brake compressor (TE) to generate cold for C2+ separation from the natural gas by isentropic expansion of feed stream and use energy absorbed by expansion to compress residue gas. Experience shows that during operational phase TE can exposed to operation outside of design window that may lead to machine integrity loss and consequent impact on production. At the same time, there is a lack of performance indicators that help operator to monitor operating window of the machine and proactively identify performance deterioration. For instance, TE brake compressor side is always equipped with anti-surge protection system, including surge deviation alarms and trip. However, there is often gap in monitoring deviation from stonewall region. At the same time, in some of the designs (2×50% machines) likelihood of running brake compressor in stonewall is high during one machine trip or train start-up, turndown operating modes. Also, typical compressor performance monitoring systems does not have enough dynamic parameters that may indicate machine process process performance deterioration proactively (real-time calculation of actual polytrophic efficiency, absorbed power etc.) and help operator to take action before catastrophic failure occurs. In addition, typical compressor monitoring systems are based on assumed composition and fixed compressibility factor and do not reflect actual compositions variations that may affect machine performance monitoring. To overcome issues highlighted above, Hawiyah NGL (HNGL) team has developed computerized monitoring and advisory system to monitor the performance of turbo-expander-brake compressor, proactively, identify potentially unsafe conditions or performance deterioration and advice operators on taking necessary actions to avoid unscheduled deferment of production. Computerized performance monitoring system has been implemented in HNGL DCS (Yokogawa) and utilized by control room operators on day-to-day basis. Real-time calculation, analysis and outputs produced by performance monitoring system allow operator to understand how current operating condition are far from danger zone. Proactive deviation alarms and guide messages produce by the system in case of deviation help operators to control machine from entering unsafe region. Actual polytrophic efficiency, adsorbed power calculations provide machine condition status and allow identifying long-term performance deterioration trends.


2020 ◽  
Vol 17 (3) ◽  
pp. 867-890
Author(s):  
Jun-Hee Choi ◽  
Hyun-Sug Cho

The gravimetric method, which is mainly used among particulate matter (PM) measurement methods, includes the disadvantages that it cannot measure PM in real time and it requires expensive equipment. To overcome these disadvantages, we have developed a light scattering type PM sensor that can be manufactured at low cost and can measure PM in real time. We have built a big data system that can systematically store and analyze the data collected through the developed sensor, as well as an environment where PM states can be monitored mobile in real time using such data. In addition, additional studies were conducted to analyze and correct the collected big data to overcome the problem of low accuracy, which is a disadvantage of the light scattering type PM sensor. We used a linear correction method and proceeded to adopt the most suitable value based on error and accuracy.


Author(s):  
L.P.S.S.K. Dayananda ◽  
A. Narmilan ◽  
P. Pirapuraj

Background: Weather monitoring is an important aspect of crop cultivation for reducing economic loss while increasing productivity. Weather is the combination of current meteorological components, such as temperature, wind direction and speed, amount and kind of precipitation, sunshine hours and so on. The weather defines a time span ranging from a few hours to several days. The periodic or continuous surveillance or the analysis of the status of the atmosphere and the climate, including parameters such as temperature, moisture, wind velocity and barometric pressure, is known as weather monitoring. Because of the increased usage of the internet, weather monitoring has been upgraded to smart weather monitoring. The Internet of Things (IoT) is one of the new technology that can help with many precision farming operations. Smart weather monitoring is one of the precision agriculture technologies that use sensors to monitor correct weather. The main objective of the research is to design a smart weather monitoring and real-time alert system to overcome the issue of monitoring weather conditions in agricultural farms in order for farmers to make better decisions. Methods: Different sensors were used in this study to detect temperature and humidity, pressure, rain, light intensity, CO2 level, wind speed and direction in an agricultural farm and real time clock sensor was used to measured real time weather data. The major component of this system was an Arduino Uno microcontroller and the system ran according to a program written in the Arduino Uno software. Result: This is a low-cost smart weather monitoring system. This system’s output unit were a liquid crystal display and a GSM900A module. The weather data was displayed on a liquid crystal display and the GSM900A module was used to send the data to a mobile phone. This smart weather station was used to monitor real-time weather conditions while sending weather information to the farmer’s mobile phone, allowing him to make better decisions to increase yield.


2021 ◽  
Vol 4 (2) ◽  
pp. 94-111
Author(s):  
Mamay Syani ◽  
Bayu Saputro

Perkembangan teknologi informasi dan khususnya jaringan sangatlah pesat oleh karena itu dibutuhkan sistem jaringan komputer yang sangat canggih. Dimana permasalahan yang sering terjadi disebuah perusahaan ataupun institusi yang sudah memakai server sering sekali kurangnya fleksibilitas dalam pengawasan server karena mudah sekali terjadi human error yang mengarah kepada admin jaringan yang bertugas untuk mengawasi server. Sebagai solusi dari permasalahan tersebut dengan menggunakan sistem Zabbix sebagai Network Monitoring System karena Zabbix sudah memiliki tampilan GUI berupa map dan grafik sehingga membantu pengaturan administrasi maupun sistemnya. Implementasi Bot sudah banyak digunakan dengan keunggulan dalam keandalan untuk menyediakan data ke pengguna yang tidak terbatas oleh waktu. Dengan Bot ini admin jaringan dengan mengirimkan perintah ke Bot maka informasi yang diinginkan akan diberikan ke admin jaringan tanpa harus mengecek langsung kondisi server secara real time.


2021 ◽  
Vol 73 (01) ◽  
pp. 65-66
Author(s):  
Chris Carpenter

This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper SPE 197168, “Digitalize Asset-Integrity Management by Remote Monitoring,” by Mohamed Sahid, ADNOC, prepared for the 2019 Abu Dhabi International Petroleum Exhibition and Conference, Abu Dhabi, 11-14 November. The paper has not been peer reviewed. Monitoring of corrosion in process pipelines has always been of paramount importance in ensuring plant-asset integrity. Similarly, steam traps play an important role in ensuring steam quality and, thus, the integrity of critical assets in the plant. The complete paper discusses these two aspects of monitoring asset integrity - real-time corrosion monitoring and real-time steam-trap monitoring - as implemented by the operator. The authors highlight the importance of digitization by means of implementing wireless technology and making data available in remote work stations in real time. Real-Time Corrosion-Monitoring System Corrosion coupons and electrical resistance probes are among the most-tried and -tested methods to monitor corrosion, but the authors detail shortcomings of these systems, focusing their efforts on the option of using nonintrusive ultrasonic sensors for corrosion monitoring. Fixed ultrasonic thickness (UT) monitoring systems measure a localized thickness of vessel wall or pipe through the use of sound waves. They are the fastest method to measure wall thickness and wall loss reliably. The wall thickness is calculated from the reflection of the ultrasonic signal at both external and internal surfaces. UT systems normally include a transducer and a pulser/receiver. The type of transducer used for this application is the ultrasonic transducer, which can be either piezoelectric or variable-capacitive. The pulser generates short electric pulses of energy at a constant rate, which are converted by the transducer into short, high-frequency ultrasonic sound pulses. These pulses are then directed into the material. Any discontinuation or impurity in the path of the ultrasonic sound wave will be reflected and received by the transducer, transformed into an electric signal, and amplified by the receiver to be projected onto the display (in the case of portable UT instruments). Depending on the intensity shown on the display, information about the impurity or discontinuity, such as size, orientation, and location, can be derived accurately. The shortcomings of using portable UT sensors have been overcome by the introduction of permanent UT sensors, which provide wall-thickness measurement continuously at one location in real time. Because these sensors remain fixed at one location for years, it is possible to analyze corrosion at a single point over time, thus detecting early corrosion onset. Real-Time UT Gauging. The operator installed the real-time corrosion-monitoring system in its offshore associated gas (OAG) unit. A UK-based vendor provided UT sensors along with data-management and -viewing software to support data interpretation. Twenty locations were identified in various plants of the OAG unit on the basis of criticality and previously recorded corrosion levels.


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