Enhancing Weathering Resistance of Wood—A Review

Wood is a truly sustainable and aesthetically pleasant material used in indoor and outdoor applications. Every material, including wood, is expected to have long-term durability and to retain its original appearance over time. One of the major disadvantages of wood is the deterioration of its surface when exposed outdoors, known as weathering. Although weathering is primarily a surface phenomenon, it is an important issue for wood products as it affects their appearance, service life, and wood-coating performance. To encourage the use of wood as a material for joinery and other building components, the results of research into increasing the weathering resistance of wood are extremely significant. The development of weathering protection methods is of great importance to reduce the maintenance requirements for wood exposed outdoors and can have a major environmental impact. There are various methods of protecting wood surfaces against weathering. This paper provides a literature survey on the recent research results in protecting wood from weathering. The topics covered include surface treatments of wood with photostabilizers; protection with coatings; the deposition of thin film onto wood surfaces; treatments of wood with inorganic metal compounds and bio-based water repellents; the chemical modification of wood; the modification of wood and wood surfaces with thermosetting resins, furfuryl alcohol, and DMDHEU; and the thermal modification of wood.

Thermally-insulating vermiculite nanosheets-epoxy nanocomposite paint as fire-resistant wood coating

Conventional fire-retardant composite coatings are typically made of organic-based materials which reduce flame spread rates. However, the associated chemical reactions and starting precursors produce toxic and hazardous gases affecting the...

UV curable flame retardant coating: a novel synthetic approach of trispiperazido phosphate based reactive diluent

Purpose The purpose of this work was to develop a new trispiperazido phosphate-based reactive diluent (diphosphate-piperazine hydroxyl acrylate [DPHA]) and used as a flame retardant with an epoxy acrylate (EA) in ultraviolet (UV)-curable wood coating. Design/methodology/approach The concentration of reactive diluent was varied from 0% to 20% in the UV-curable formulation with constant photoinitiator concentration. The effect of DPHA concentration on film properties was studied by differential scanning calorimetry and thermogravimetric analysis, gel content, water absorption and limiting oxygen index. Findings The results showed that the viscosity of the prepared formulation decreased by increasing reactive diluent (DPHA) concentration which leads to improving the coating efficiency. A high concentration of reactive diluent (DPHA) of the cured films shows good resistance against stain, mechanical and thermal properties, which results in an increased glass transition temperature (Tg) and cross-linking density of the films. Originality/value The new trispiperazido phosphate-based reactive diluent was used in wood coating formulation, which resulted in excellent flame-retardant properties with higher cross-linked density with good stain resistance. This material can provide a wide range of application for coating industries to produce a glossy finish.

Wood coating dust emission in the Malaysian furniture industry: A case study

The objectives of this study were to evaluate the current dust extraction efficiency used in the Malaysian furniture industry and also the effectiveness of using engineered nanoparticle (ENP)-added coatings to reduce dust emission in the wood finishing operation. This study was in response to the enforcement of the Clean Air Regulation (2014), which requires significant improvements in the air quality and the work environment in the wood-based industry in Malaysia. A series of sanding experiments with different abrasive grit sizes and different coating types were conducted to determine the dust emission levels. The results suggested that higher capture velocity of 30 m/s was necessary to effectively capture the wood coating dust emitted. Further, ENP-added wood coatings did not differ markedly from conventional coatings with regard to dust emission characteristics. The study also revealed that total dust concentration had an inverse relationship, while the amount of finer dust particles was linearly related to the coating film hardness. Therefore, to comply with the Clean Air Regulation, the Malaysian furniture industry needs to significantly improve its dust extraction system.